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5" Rotary Tube Furnace w/ 3 Zones and Gas Delivery System at 1200C Max.- OTF-1200X-III-R5L-LVC4

5" Rotary Tube Furnace w/ 3 Zones and Gas Delivery System at 1200C Max.- OTF-1200X-III-R5L-LVC4

Minimum Order: $20 (equipment), $100 (crystals)

Price: RFQ

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OTF-1200X-III-R5L-LVC4 is a 5" rotary CVD tube furnace with 3 heating zones and a 4-channel precision gas delivery system. The furnace is designed for coating battery powder, both anode and cathode, for the next-generation battery 
and is a cost-effective intermediate step in the upscaling process from laboratory to production scale.
(Item number has been updated from OTF-1200X-5L-R-CVD since March 2019)

Specifications:
Furnace Construction
  • Double shell casing with three cooling fans
  • High purity Alumina fibrous insulation for max. energy efficiency
  • DC Gear motor drives the quartz tube with variable speed 0 - 10 RPM
  • The furnace can be electrically tilted up to 30°
  • The split cover enables faster cooling and easy operation.
  • All electric components are UL or Met recognized and ready to pass any safety test worldwide
Heating Zone length
  • Three zones: (600mm, 24" in total)
    • Zone 1: 150 mm ( 6")
    • Zone 2: 300mm ( 12")
    • Zone 3: 150 mm ( 6")
  • Constant temperature zone: 450 mm within +/- 2 ºC if two zones are at the same temperature.
Processing tube & Flange
  • Fused quartz tube (one is included)
  • Dimension: 130 mm O.D. x 120 mm I.D. x 700 mm L + 60 mm OD at two ends, Total Length: 1600 mm
    • Click the pics below to see details about the furnace's processing tube
 Four Mixing Blades Dimension
  • One pair of 130mm SS sealing flanges with needle valves and a rotatable gas connector is included
  • 60 OD straight quartz or SS310 steel tube is available upon request.
Gas Fittings
 
Inlet Fitting: Elbow Push-in connector for 6mm O.D. tube; Outlet Fitting: Elbow Push-in connector for 12mm O.D. tube

Max. Working Temperature

  • 1100°C for continuously

  • 1200°C Max for < 1 hours
Temperature Control
  • Three programmable temperature controllers are included to control three heating zones independently
  •  temperature accuracy: +/- 1°C 
  • Three Omega K type 3mm OD x 6" L included
  • The touch screen control panel is available upon request at an extra cost ($600). See Pic left
Tube Rotating Speed
0 - 10 RPM variable
Furnace tilt angle
0 - 30°
Chamber pressure
10-2 torr
 Production yield
 2 kg per batch
Vacuum and Filters
  • One heavy-duty mechanical vacuum pump with an Exhaust Filter is included 
  • One cold vacuum trap is included to avoid CVD contaminating the vacuum pump.
  •    
Gas Delivery System
  • Four-channel precision gas mixing and delivery system with Touch Screen is included for 1-4 kinds of gases CVD
  • Note: If using flammable gas in the system, It must be placed in a fume hood with a suitable gas detector. You must get approved by professional safety personnel.
 Power
 4 KW Max
 Voltage
 208 - 240VAC, single-phase, (30 A Breaker required), 50/60Hz
 Warranty & Certificate One-year limited warranty (consumable parts such as processing tubes, o-rings, and heating elements are not covered by the warranty; replacements are available at related products below.)
Laptop, software & Control (Optional)
  • Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30-day free trial) for immediate use.
  • LabVIEW-based Temperature Control System (MTS01)enables users to edit temperature profiles, manage heat-treatment recipes, and record and plot data for MTI furnaces.
  • A wireless remote control provides up to 300 meters of operating range.
  •  
Compliance
  • CE Certified
  • NRTL (UL61010) or CSA certification is available at extra cost.
Application Notes
  • The continuous power feeding and processing can be realized by the use of Magnetic Fluid Sealed Swivel Coupling in line with the Volumetric Feeder and Rotary Furnace. Please view the assembling approach diagram and video below.
 
   
       
Warnings
  • The tube furnace with quartz tube is designed for use under vacuum and low pressure < 0.2 bars / 3 psi 
  • Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI  for safe operation. Click here to learn about the installation of a gas regulator.
  • Vacuum limit definition for all quartz tube furnaces: * Vacuum pressure may only be safely used up to 1000°C

 

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Dimension info:

Furnace with Lid Open at Tilt of 0°: 60'' x 35'' x 66.5'' (L x W x H)

Furnace with Lid Close at Tilt of 0°: 60'' x 24'' x 58'' (L x W x H)

Furnace with Lid Open at Tilt of 34°: 60'' x 35'' x 74'' (L x W x H)

Furnace with Lid Closed at Tilt of 34°: 60'' x 24'' x 68'' (L x W x H)

Net weight: 130KG

Shipping Info:

Shipping Weight: 600 lbs

Shipping Dimensions: 48'' x 40'' x 80''

MTI offers a One-Year limited warranty for this product.

The MTI One Year Limited Warranty does NOT cover

  • Consumable parts, such as graphite dies, O-rings, crucibles, screws, washers, glassware, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
Manufacturer Part Number: 

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