Furnace Structure
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- Double-layer steel casing.
- High purity 1800oC grade fibrous alumina insulation
- Alumina processing tube, vacuum & gas sealing flange with valves, vacuum gauge, and thermal blocks are included
- A quenching liquid tank is built on the bottom for immediate use
- Quench sample up to 50mm dia, x 65 mm L under inert gases and vacuum
- Automatic electromagnet sample release fixture is included
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Electromagnet Sample Release for Quenching
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- A full automatic electromagnet sample release flange is included
- A hinged plate hooks the cable, which pulls the sample.
- The hinged plate drops when the electromagnet powers off. The sample and the cable fall into the quenching tank.
- Rings are available for hanging the tube block with cables.
- The bottom flange is connected with a 4" gate valve (manually operated ) via a CF-100 adaptor
- The gate valve is connected with a quenching media container in size 400 x400 x 200 H ( mm )
- Caution: You must use ice water or cooled oil as a quenching agent if quenching under a vacuum.
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1. Flange Structure |
2. Flange Operation |
3. Gate Valve |
4. Quenching Tank |
5. Quenching |
6. W Pulling Wire |
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Power Input
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- Single Phase, 220V AC +/- 10%, 50/60 Hz
- Max. 4000W (4 KW )
- 20A air breaker required
- 10 feet long 10-3 AWG power cable is included. Extra length cable can be ordered by clicking the picture below
- The plug is not included. Browse our catalog for compatible plugs or obtain one from a local hardware store.
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Working Temperature:
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- Max. working temperature: 1700 oC (3092 oF) for < 1 hours
- Continuous working temp.: 800-1600 oC (3002 oF)
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Heating / Cooling Rate
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- 5 oC / min above 1200 oC
- 10 oC/min below 1200oC
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Heating Elements & Heating Zone
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- 4 pcs of U-shaped 1800 grade MoSi2
- Heating Zone Length: 130mm
- Constant Temperature Zone: 60 mm within +/- 5 oC
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Temperature Controller
Optional Eurotherm 3000
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- Standard temperature controller:
- Proportional–integral–derivative control (PID control) and auto-tune function
- 30 segments programmed with ramping, cooling, and dwelling steps
- Built-in over-temperature alarm and thermocouple failure alarm
- +/- 1 ºC temperature control accuracy
- Default DB9 PC communication port (PC control module and software are sold separately. See optional.
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Optional:
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Eurotherm 3008 Temperature Controller with +/- 0.1ºC accuracy is optional for an additional $950 including installation and testing. This package also includes the communication cable (RS485 - USB) and software CD. Click here to view the full spec.
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Processing Tube
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- 99%High purity Al2O3 Ceramic, ID: 54mm; OD: 60 mm x Length 850 mm
- Two fibrous ceramic tube blocks are included to block heat radiation from the inside tube. (Ceramic blocks must be fully inserted into the furnace chamber before heating)
- You may consider using a tungsten wire to hang up a crucible or sample to quench sample ( click Pic right to learn )
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Vacuum Sealing and Valve
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- Vacuum pressure can reach 50 mTorr by a quality mechanical vacuum pump and 10^-5 torr by turbo molecular pump. Please click the picture below to see the flange assembly details.
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- Optional: You may consider using the parts below to increase the vacuum efficiency
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Quenching operation
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- One stainless steel tank is located on the bottom of the furnace to contain quenching liquid.
- One large gate valve is built on the bottom tube
- One electromagnet is installed on the top flange and holds sample hanging wire up to 500 g
- Touch the release button of the electromagnet on the temperature control unit, the sample will drop into the liquid tank.
- Before release, the sample must fill argon gas to 5 psi and open the gate valve
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Hermetic Quenching Tank (Optional)
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- A hermetic quenching tank is optional for air-sensitive materials, which enables the entire quenching process under atmosphere control
- Please contact MTI for further inquiries.
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Laptop, software & WiFi Control (Optional)
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- Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 days free trial) for immediate use.
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Labview Based Temperature Control System (MTS01)enables the user to edit temperature profiles, manage heat-treatment recipe, record and plot data for MTI furnaces.
- A wireless remote control provides up to 300 meters of operating range.
- The above features are available upon request at an extra cost (up to $1,000). Please contact us for more information.
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Note: The software is only compatible with MTI’s Yudian Temperature Controller
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Certificates
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- CE Certified
- NTL(UL61010) or CSA certification is available at extra cost.(please click the marks below to learn details )
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Warning
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MoSi2 heating element is used in high temperatures under an oxidizing atmosphere. During the oxidizing process, the SiO2 protective film is formed again the heating elementfrom melting during sustained use. The MoSi2 heating element must not be used at the temperature between 400 oC and 700 oC for a long time, otherwise, the element will be cremated under the strong oxidizing atmosphere at low temperatures.
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Application Notes
 Click here to learn more about the installation of a gas regulator.
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