IMCS-1500G- is an induction heating system which is capable of auto-melting / casting granulation for various metal alloys up to 5 kg at Max. 1500ºC under Ar gases environment. The furnace can melt and cast bulk metallic material into 1- 6 mm diameter sphere granulation for making alloy mixing by the ball mill or further melting.
SPECIFICATIONS:
| Power Requirements |
- Input Voltage: 208 - 240V AC, Three Phases
- Max. Current: 60A
- Output: 20 KW
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Crucible Chamber
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- One set of standard graphite crucible is included for melting and granulating ( pls click the picture below for dimension)
- Pic 1: Graphite Crucible ~ 750 ml for induction melting.
- Pic. 2: Graphite adaptor with 0.8 mm hole for granulation by quenching into water casting
- Pic. 3. Graphite rod for switching casting
- Customized crucible dimension is available upon request at the extra cost
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Casting Chamber
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- Accommodates flasks 5'' diameters x 9" high
- Flask is swiveled out from the bottom of crucible chamber to enable easy insertion and removal of flasks
- Flask is driven by compressive gas > 150 PSI. The compressive air pump is required, but not included. You may click the link below to order:
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| Temperature Control |
- Max.Working temperature 1500ºC
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S-type thermocouple allows the user to closely control and monitor the temperature with the most accurate readings
- Heating is electronically controlled to minimize temperature overshoot and to hold the set-point temperature stable
- Bottom-pour design of crucible ensures minimal temperature drop in metal casting during the crucible to flask transfer
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Vacuum and Inert Gas
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- Vacuum requirement: 1bar (-29.9" Hg) at sea level
- Vacuum gauge and handle provide easy monitoring of vacuum pressure
- Inert Gas Requirement: 5 liters/ minute @ 0.7 bar (10 psi) hi-purity nitrogen or argon
- Double stage rotary vane vacuum pump is included with this casting system
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| Water Cooling |
- 16L/ min water floow
- Please click picture below if you need a recirculating water chiller
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| Compliance |
CE certified
NRTL certification is available upon request at extra cost |
| Application Notes |
- Please clicks here for the melting temperatures of various metals
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Attention: A pressure regulator must be installed on your input gas tank ( click the picture below to review ) and have the output gas pressure set below 3 PSI at all times after opening the gas tank with the gas maintained in a continuous flowing condition. Gas build up with pressure levels exceeding over 3 PSI may cause irreversible damage to the furnace chamber.
- Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heating process; please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages.
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Click here to learn more about the installation of a gas regulator.
- The flow rate for gases should be limited to < 200 SCCM ( or 200ml/min )
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Pic. 1
Pic. 2 
Pic. 3
