2000ºC Max. Induction Melting System in Glove Box with O2 & H2O < 1 ppm - IMCS-1700GB

2000ºC Max. Induction Melting System in Glove Box with O2 & H2O < 1 ppm - IMCS-1700GB

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The IMCS-1700GB is an induction melting furnace integrated with a glove box. It consists of an induction power supply, a temperature control system, and a glove box. Utilizing electromagnetic induction heating, the system can quickly achieve the desired experimental temperatures. IMCS-1700GB is designed for melting and processing air-sensitive metallic alloys

SPECIFICATIONS

Feature

  • Combined with VGB-6 glove box with gas purification system and automatic purging function to ensure both oxygen and humidity to be less than 1 PPM in the whole system with Max. Vacuum Level of 100Pa (Please Click the picture left for glove box detail specification)w
  • 15KW induction power supply is included to surround the quartz tube for melting under an inert gas atmosphere with precise temperature control
  • Graphite is used for crucible and insulation layers
  • Quartz Chamber Dimension: 130 mm (OD) × 122 mm (ID) × 280 mm

Structure 
 

  • The 5" quartz tube with a vacuum-sealed SS flange is built on the bottom of the standard glove box.
  • Power Supply: AC 220V, single phase, 50HZ for VGB-6
  • Output Power: 1.7KW for VGB-6
  • 304 stainless-steel is used for shell material with two HEPA dust filter (filtering particles ≥ 0.3 um)
  • Purification Cylinder: equipped with BASF deoxygenation material and UOP dehumidification materials
  • Water Probe: MICHELL (USA) brand, 0–1000 ppm, touch screen display, accuracy: 0.1 ppm
  • Oxygen Transmitter: Bosch (Germany) brand, 0–1000 ppm, touch screen display, accuracy: 0.1 ppm
  •  Pressure Sensor: Setra (USA) brand, -2500 to 2500 Pa, touch screen display, accuracy: ±1 Pa
  • Equipped with a two-stage rotary vane vacuum pump (with oil mist filter)

Induction Heating

  • 15KW induction power supply is included
  • Power Supply: AC220V, three phases, 60HZ
  • Max. Output Power: 15KW
  • Insulation Layers: Three-layer structure (graphite felt – alumina – high-temperature felt)
  • The induction coil surrounded the outside of 5" quartz tube to heat the crucible inside the tube
  • Coil Dimensions: 156 mm (OD) × 140 mm (ID) × 90 mm (H)
  • Protective Shield: Three tempered glass panels encasing the quartz chamber for safety

  • Cooling Fans: Four fans for enhanced heat dissipation
  • Cooling Water Requirements: ≥ 0.2 MPa, ≥ 6 L/min

Quartz Chamber and Sealed Flange

Note: The vacuum pump is not necessary because the purification system of the glove box will make quartz tube O2 and H2O less than 1 PPM

Crucible & Refractory Liners

  • High Purity Graphite Crucible: 50.8 mm (OD) × 40 mm (ID) × 115 mm (H), with lid, maximum capacity: 50% of crucible volume
  •      
  • the 2" graphite crucible is inserted inside the induction coil for sample melting.
  • The fibrous alumina layer surrounds the crucible as the thermal insulation layer
  • Three-layer special design refractory liner for thermal insulation to keep quartz temperature < 200oC

Note: 

  • Graphite crucible is consumable, please click the picture above to order spare
  • The customized graphite crucible is available upon request
  • BN liner is available upon request to avoid sample contamination from graphite
  • For low melting point alloys (MP< 600oC), Stainless-steel (SS316) is a better choice, which is available upon request.

Temperature Control System & Thermocouple


  • Precision PID-controlled digital temperature system with Max. programmable 28 segments is included with C type thermocouple(6.35 mm × 400 mm L)
  • Protection Features: Overheat and thermocouple failure safeguards
  • Temperature Accuracy: ±3 °C
  • Heating Temperature Range: 800°C–1600°C (continuous); 2000°C (up to 30 minutes)
  • Heating Rates: Room temperature to 1000°C (≤1°C/s), 1000°C to 1600°C (≤1°C/2s), 1600°C to 2000°C (≤1°C/4s)

Recirculation Water Chiller (optional)

Vacuum System (optional)



Compliance

  • NRTL (UL6101) Certification is available upon request at additional cost

Application Note:

  • A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 6 bars for safe operation
  • Maximum internal pressure: 0.02 MPa
  • Regularly perform regeneration to maintain the optimum purification efficiency
  • The O2 sensor is consumable and its expected life span is around one year. Please order O2 sensor replacement at MTI at extra cost
  • Avoid using flammable, explosive, or toxic gases unless proper safety measures are in place. MTI is not responsible for issues arising from hazardous gas usage.
  • During experiments, ensure inert gas protection to prevent damage to the graphite crucible and thermocouple.

 

Dimension Info:

  • Main Equipment Dimensions: 1900mm x 1620mm x 1860mm (L x W x H)

Induction Power Supply:

  • Main Unit: 520 mm x 260 mm x 370 mm (L x W x H)
  • Subunit: 460mm x 260mm x 370 mm (L x W x H)
  • Net weight: 630kg( including glove box)

Shipping Info:

Shipping Weight & Dimension: Total 2 Pallets

MTI offers a One-Year limited warranty with lifetime support(may cause a fee) for this product.

The MTI One Year Limited Warranty does NOT cover

  • Consumable parts such as Graphite dies, O-rings, crucibles, screws, washers, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
Manufacturer Part Number:  IMCS-1700GB