The EQ-KSL-1200X-BF6 is a 6'' wide conveyor belt furnace with the concept of a continuous process of various materials. It is a perfect pilot-scale manufacturing tool for thick film, the electronic component firing process, photovoltaic cells pre/post-fabrications, and sintering of ceramics & metals materials. Working pieces are carried directly on a mesh type belt and been heat treated/process through the heating modules under a protective gas atmosphere.
SPECIFICATIONS:
Main Features
|
- Max. Working Temperatures to 1000°C
- The highest quality Kanthal heating wire and Omega thermal couple
- Automatic feed loading and product unloading
- A large touch screen temperature controller provides individual temperature programming for the seven heating zones
- Dual thermocouple temperature monitoring & control mechanism
- Easy to install the three modules
|
Furnace structure |
- Total of seven heating modules.
- High purity fibrous alumina insulating systems between each module for the max energy saving
- Dual-layer insulation design ensures a casing surface temperature < 70C
- 300mm Long cooling section is integrated at the end section of the furnace
- Mesh type belt is supported in the furnace by a series of quartz supports.
|
| Power |
- AC 208-240V Three Phase, 50/60 Hz,
- Current: ~50A for each phase.
- 19 KW Max. (~3KW for each zone)
- The power cord is included without a plug.
|
Temperature Control |
- Independent temperature control unit which allows a remote operation
- Touch Screen Controller allows individual temperature control for the seven zones
- Max. Working Temperature: 1050°C
- Continuous Working Temperature: 900°C
- The heating Rate is up to 10/min
- 15 pcs K Type Thermocouples are installed ( 7 T/C for control and 8 T/C for the monitor )
- Temp. Control Accuracy: +/-1
|
| Heating Zone |
- Seven independent heating zones, each heating zone length 300 mm ( 11.8")
- Total zone length: 2100 mm ( 82.7'' )
- Heating Zone width: 8" ( 200 mm )
|
| Max. Sample Size allowed |
6'' W x 1'' H |
| Conveyor Belt and Main Entrance |
- Mesh type conveyor belt, 130mm Wide X10 mm Thick X 6200mm Long
- 6'' Wide x 2" Height Entrance (Can be increased to 12'' Wide upon request)
- Conveyor Speed: 10 - 100 mm/second variable
|
| Compliance |
- CE Certified
- NRTL / CSA Certification is available upon request, additional charges will apply
|
Application Notes
Furnace in operation |
- Metal and ceramic sintering
- The thick film firing process
- Fast drying and curing
- Calcination
- Carbonization
- Gas-solid reaction
- Purification
- Metallization process of solar cell fabrication
-
Customizations Available:
- Heating models are modulized, 300mm ~2100mm L is available upon request.
- Heating zone width can be increased up to 12''
|
