Lab Scale Roll-to-Roll Flat Tape Casting System (Max. 6" Width) w/ Drying Heater - MSK-AFA-EC150

Lab Scale Roll-to-Roll Flat Tape Casting System (Max. 6" Width) w/ Drying Heater - MSK-AFA-EC150

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MSK-AFA-EC150-LD is a compact and continuous tape caster for battery electrode sheets with a circulating drying heater. It contains an electrostatic dust remover for ensuring a particle-free coating environment. The coating films can be up to 1.5 mm thickness on a sheet with 150 mm width and 4 m length in a roll-to-roll pattern (substrate reeling out -> blade coating-> heated circulation drying-> and final electrode winding). 
A hybrid slot die head or ultrasonic spray head can be installed for realizing multifunctional coatings.
(Change to Aluminum frame and P/N since 5/2/2021)

 

SPECIFICATIONS

Working Voltage

  • 208 – 240VAC, 50/60Hz, Single phase
  • 110VAC is available via a 2000W transformer.

Max. Power Consumption

  • 1.7 KW

Coating Method & Precision

  • Tape casting is done with a doctor blade ( Film applicator) on a flat plate: Substrate reeling out -> blade coating-> heated circulation drying-> and final electrode winding
  • Doctor blade coating technique (click the picture on the left to see details)
  • Coating thickness precision: 10 microns.
  • One static duster is pre-installed before coating blade. 

Coating Width

  • Max. coating width: 150mm
  • Max. substrate width: 200mm 

Coating Speed

  • 0~800 mm/min 

Coating Thickness

  • 0~5 mm adjustable
Max. Coating Length
  • Depending on the coating and substrate thickness. (Typically, you can get 4 meters of an electrode coated with 10 um thick foil, 100 um thick coating per run)

Rolling Diameter

  • 160 mm max. (roller O.D is 63.5mm)
Heater 
  • The bottom bed is made of aluminum alloy, which enables the maximum heating temperature up to 100 °C via a digital temperature controller with +/-1ºC accuracy.
  • The heating bed dimension: 1000 mm (L) x 215 mm (W)
  • The top cover has a transparent glass with a venting fan

Compliance

  • CE Certified
  • NRTL (UL61010) or CSA certification is available upon request at extra cost.
Optional
  • You may order a 150 mm wide slot-die film applicator to covert the machine into roll to roll slot-die coater with +/- 2-micron accuracy ( click picture 1 below to order )
  • A peristaltic Slurry PumpPic.2) can be used for the delivery of slurry delivery during the coating process.
  • One set of ultrasonic spray heads can be added to the coater to achieve spraying coating (Pic. 3)
  • The R2R coater may be upgraded as 3 in 1 multi-functional coater as Pic. 4
  • Pic.1   Pic. 2

    Pic. 3   Pic. 4

 

Net Weight:

  • 200 kg 

Shipping Weight & Dimensions:

  • 400 lbs
  • 48"x40"x32"

MTI offers a One-Year limited warranty with lifetime support(may cause a fee) for this product.

The MTI One Year Limited Warranty does NOT cover

  • Consumable parts such as O-rings, crucibles, screws, washers, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
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