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Lab Scale Roll-to-Roll Flat Tape Casting System (Max. W350 x L 4000 mm) w/ Drying Heater - MSK-AFA-EC350

Lab Scale Roll-to-Roll Flat Tape Casting System (Max. W350 x L 4000 mm) w/ Drying Heater - MSK-AFA-EC350

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MSK-AFA-EC350 is a 350mm width roll-to-roll tape caster with a 3 meter long convection drying heater. Such a system integrates an electrostatic dust removal system which enables a particle-free coating environment. It can coat film sheets by slurry from 10 to 1000 microns thickness for various materials such as fuel cell membrane, battery electrodes, and biological films. It also can add a hybrid slot die head or ultrasonic spray head to achieve slot-die coating and ultrasonic spray pyrolysis coating.
Note: Picture is for demo only and reserve right to change the picture to meet customized specifications.

SPECIFICATIONS

Power
  • 208 – 240VAC, 50/60Hz, Single phase
  • 110VAC is available via a 3000W transformer.
  • Max. Power Consumption: 2.2 KW

Coating Method & Precision
  • Tape casting is done with a doctor blade ( Film applicator) on a flat plate: Substrate reeling out -> blade coating-> Bottom heating -convection drying-> and final electrode winding
  • Coating Thickness Precision: 10 microns.
  • Optional: slot-die is available at an extra cost. (Pic. 1 and Pic.2)

           

Hybrid Film Applicator: Doctor Blade (150mm) + Slot Die Heads (100mm, SS or PEEK) - EQ-HDS-150DPic. 1       300 mm Wide Slot-die Film Applicator with Rollers- Se-KTQ-300SD  Pic. 2

Coating Width
  • Max. Coating Width: 350mm
  • Max. substrate width: 400mm 

Coating Speed
  • 0~800mm / minute 

Coating Thickness
  • 0~ 5mm adjustable
Max. Coating Length
  • Depending on the coating and substrate thickness. (Typically, you can get 4 meters of an electrode coated with 10um thick foil, 100um thick coating per run)

Rolling Diameter
  • 160mm Max. (roller O.D is 63.5mm)
Heater
  • The bottom bed is made of Aluminium alloy, which enables up to 100°C Max via a digital temperature controller with +/-1ºC accuracy.
  • The Heating bed dimension: 2000mm Length x 400 mm Width
  • The top cover has transparent glass with a venting fan

Compliance
  • CE Certified
  • NRTL (UL61010) or CSA certification is available upon request at extra cost.
Optional
  • Peristaltic Slurry Pump（Pic.1) can be used for delivery of slurry delivery during the coating process.
  • One set of ultrasonic spray heads can be added to the coater to achieve spraying coating (Pic. 2)
  • The R2R coater may connect with the heated rolling machine with a pressure display (Pic. 3)
  • 300mm Width Slot-die Coater w/ SS316 Heating Vacuum Chuck (150°C, 500 L x 400mm W)- MSK-AFA-H500SDPic 1       Tape Casting Machine with 22"W x 44"L Marble Bed with 500mm Film Applicator- MSK-AFA-W500Pic2     Digital Controlled Infusion Syringe Pump ( 2L-295mL/min ) - 200SPPic 3

 

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Dimension:

  • 3000 x 700 x 800 mm (L x W x H)

Net Weight:

  • 400 kg 

MTI offers a One-Year limited warranty with lifetime support(may cause a fee) for this product.

The MTI One Year Limited Warranty does NOT cover

  • Consumable parts such as O-rings, crucibles, screws, washers, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
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