SPG-50K-25AB-GB is an automatic induction melting and casting system inside a dual-chamber glove. It can melt and cast 10 samples per batch within 8 hours once the crucibles and molds are put into the antechamber of the glovebox.
If combining an AGV to load and unload a sample tray, the system can work 24/7 automatically for high throughput of the discovery of new generation complex alloys.
SPECIFICATIONS:
Induction Heaters
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- 80KHz, 15KW, 208- 240VAC, 50/60 Hz, three-phase, for max working temperature of 2000ºC
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Glovebox
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- The dual chamber glovebox is made of stainless steel 304
- Dimensions: 2400mm(L) x 800mm(W) x 930mm(H)
- Openable front window panel (tempered glass, 8 mm thick)
- Antechamber doors can be opened and closed automatically as programmed in the control panel
- Gas purification system with automatic purging and regeneration function
- Gas purification: O2 < 1 ppm and H2O < 1 ppm
- Click the pic in the left to see the detailed specification.
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Induction Heater
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- A water-cooled Induction coil with thermal insulation and a liftable cover is placed inside the glovebox.
- One rotary blade is built to string melt
- 10 graphite crucibles are included in a tray
- 10 copper casting molds are included in a water-cooled station
- The Induction heater is tiltable for casting melt into a water-cooled copper crucible.
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Cucible and Casting mold
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- 10 melting crucibles are made of graphite
- 10 casting mold is made of copper with water cooling.
- Crucible and mold size can be made upon request
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Temperature Controller
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- Precision digital temperature controller with Automatic PID tuning
- 30 segments programmable for controlling heating and cooling rate as well as dwell time
- Overheating & thermocouple failure protection
- +/- 2 ºC temperature accuracy
- The thermal couple is included, and the T/C type is dependent on the maximum. melting temperature
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| Operation control |
The processing procedure is controlled by a computer as follows:
- The outside door of the antechamber opens
- Put the crucible and casting mold in the antechamber manually or AGV
- After vacuum and inert gas purging, the robotic arm put crucible tray in a station
- Put a crucible into the induction coil, and start heating and stirring after melting
- After melting, open the heater cover, tilt the crucible, let melt cast into a water-cooled mold
- Put the mold back in the tray station, then repeat the melting cost
- Roughly need 50 minutes to finish one sample
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Water Chiller
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- Temperature range: 5 - 30°C
- Water Flow Rate: 58 L/min
- Water Tank: 15 Liters made of stainless steel
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| Compliance |
- NRTL or CSA Certification is available upon request at an extra cost
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| Updtate |
This system can combine an AGV to achieve automatic load and unload crucble and a casted mold and work 24/7 continuously |
