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500mm-wide Tape Casting Sheet Coater (20"W × 43"L) w/ Optional 120°C Vac. Bed, Doctor Blade or Slot Die Head - MSK-AFA-W500-AL

500mm-wide Tape Casting Sheet Coater (20"W × 43"L) w/ Optional 120°C Vac. Bed, Doctor Blade or Slot Die Head - MSK-AFA-W500-AL

Minimum Order: $20 (equipment), $100 (crystals)

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Price: RFQ

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MSK-AFA-W500-AL is a 500mm-wide 1000mm-long tape casting flat-bed film coater with an optional 120°C heating vacuum chuck. The system includes a 500mm-wide doctor-blade film applicator. It is designed for prototyping medium size thin film coating for different applications, such as membranes, batteries, solar cells, etc. 

SPECIFICATIONS:

Power
  • 208-240VAC, single phase, 50/60 Hz
  • 2000W (heating bed)

  • 120-240VAC, single phase, 50/60Hz
  • 80W (24VDC power adapter) (non-heating bed)
Control Panel
  • Touchscreen control panel for the settings of coating speed, distance, temperature, and vacuum. 
  • Travel speed: 500 - 5000 mm/min
  • Travel distance: 1 - 1000 mm
  • Vacuum chuck temperature: 120ºC
  • PID temperature control with an accuracy of ±1°C
Heating Vacuum Chuck
  • Aluminum alloy flat vacuum chuck
  • Flatness: ±5 µm
  • Vacuum chuck: L1100 ×W 550 mm 
  • Vacuum area: L1000 × W500 mm
  • Effective coating area: L1000 × W500 mm
  • Max. heating temperature: 120°C
Coating Thickness
  • Max. Area: 1000mm (L) x 500mm (W)
  • Max Thickness: 500 microns with accuracy +/- 10 microns
  • Note: Film thickness accuracy is strongly dependent on Slurry Viscosity. Slurry quality is very important for film quality.
  • The precise digital thickness gauge (EQ-DTG) can be used to measure the electrode sheet thickness

         

Doctor Blade Film Applicator
  • Stainless steel structure with 4 guiding wheels
  • Slurry guiding plate for even distribution of slurry. 
  • 500 mm coating width.
  • Wet film thickness between 0 - 5000 microns.
  • The two digital micrometers, 0-12.7 mm, ±5 µm
Slot-die Film Applicator (optional)
  • Stainless steel structure with 4 guiding wheels
  • Contactless coating for thin films
  • 500mm coating width
  • 2 sets of stainless steel shims: 0.2mm, 0.3mm, and 0.4mm
  • The two digital micrometers, 0-12.7 mm, ±5 µm
Vacuum Pump (Optional)
  • 120 L/min oil-free vacuum pump
  • Ø8mm OD gas tube
Top heating cover option (optional)
 
  • IR light heating cover is available upon request at an extra cost ( click Pic left to see details)
  • Digital temperature controller is built in (single-point control)
  • Max. working temperature: 120oC
  • Power: 220VAC +/- 10%, 50/60Hz, 2500W
Application Notes
    • This 500 mm W sheet coater can be modified into an R2R coater with a 350 mm W R2R device
    •      

    Compliance
    • CE certified
    • NRTL or CSA certification is available upon request at an extra cost (based on UL61010/SPE-1000 regulation).

     

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    Product Dimension & Weight:

    • L1280 mm x 620 mm W x 430 mm H

    MTI offers a One-Year limited warranty for this product.

    The MTI One Year Limited Warranty does NOT cover

    • Consumable parts, such as graphite dies, O-rings, crucibles, screws, washers, glassware, etc.
    • Any damage and rust resulting from improper storage or maintenance.
    • Any damages caused by the use of corrosive and acidic gases.
    • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
    Manufacturer Part Number: 

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