The UNIPOL-1210M Fully Automatic Metallographic Grinding and Polishing System is a comprehensive solution integrating automatic embedding, grinding, polishing, and cleaning units. It enables a seamless automated workflow from embedding to sample preparation and final cleaning within 40 - 60 minutes, ensuring consistency and efficiency. The system is suitable for a wide range of materials such as metals, ceramics, and rock samples.
Specifications
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Embedding Unit
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- Embedding Capacity: Up to 6 samples per cycle
- Embedding Diameter: ≤25mm)
- Drive Mechanism: Hydraulic
- Heating Temperature: Up to 180°C
- Heating Power: 1200W
- Compression Force per Station: 220kg
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Grinding and Polishing Unit
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- Vacuum Suction Mechanism
- Plate Size: φ300mm
- Plate Speed: 50-500rpm
- Sample Holder Diameter: φ30mm x 6
- Sample Holder Speed: 10-60rpm
- Pressure Control: Multi-Point Adjustable
- Maximum Single Sample Loading Force: 1-5kg
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| Consumable Storage Unit |
- Automatically Replaces Grinding Papers and Polishing Pads
- Stores up to 16 Sets of Consumables, with Customizable Replacement Sequences
- Vacuum Suction for Securing Consumables
- Programmable Grinding/Polishing Duration and Frequency
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Cleaning Unit
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- Equipped with Water Inlet and Drainage Systems
- Ultrasonic Cleaning
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Fluid Supply
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- Water, Grinding Paste × 1
- Suspension × 4
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| Additional Features |
- Automatic Transfer of Samples to Grinding/Polishing Plates After Embedding
- Automated Switching Between Coarse and Fine Abrasive Papers During Grinding
- Automatic Adjustment of Polishing Pads for Different Materials
- Automatic Dispensing of Water or Polishing Liquids as Required
- Automated Sample Transfer to the Cleaning Unit
- Real-Time Process Monitoring
- All Parameters Can Be Configured and Stored for One-Touch Operation
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| Reference Video |
Click Here to Play |
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Operation procedure
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- Make samples ( 6 pcs) with a flat to be polished and ready
- Put 6 samples into position to be embedded on the machine
- Set the program of polishing in touch screen, usually two rough lapping and two polishing
- Touch the " run" button on the control panel, then the machine will finish embedding, lapping, and polishing in 40 - 60 minutes, depending on sample size and final polishing roughness
- Note: integrating with a robot, we can realize the autonomous operation from sample mounting, etching, and microscope observation.
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