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Dual-Station 800W Ultrasonic Metal Welder (Max. 15 layers) with Fixture on Sliding Rail, 40KHz - MSK-UW-D800W

Dual-Station 800W Ultrasonic Metal Welder (Max. 15 layers) with Fixture on Sliding Rail, 40KHz - MSK-UW-D800W

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SKU: MSK-UW-D800W

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MSK-UW-D800W is a CE Certified ultrasonic metal welder with a touch-screen controller and a fixtutre on sliding rail. It is designed for welding stacked electrode sheets (Copper & Aluminum) and tabs onto current collectors to prepare Li-ion pouch cells in R&D laboratories.
The dual-station configuration enbale separation of anode and cathode welding and their welding parameters can be indiviudally set.
A fixture can be used to accomodate both pouch cell and tabs for welding and slide left and right.

MTI has granted the patent 201920351987.X for the Ultrasonic Tab Welding Machine MSK-800W since November 2019.

SPECIFICATIONS:


Features
  • Dual-Stations for anode and cathode welding. The welding parameters can be individually set.
  • A fixture for pouch cell with same side extrusion or two-side extrusion
  •    
  • Four welding functions with cathode/anode tab pre-welding and welding
  • Preset welding programs selectable for Al and Cu (Note: Welding power can be readjusted to fit the needs for welding other types of metals such as Au, Fe, Ni, Ag...);
  • Up to four recipes can be stored in the Al or Cu welding programs. 
Power  Input Voltage: AC220V±10%, single phase, 50/60Hz
Power Consumption Input power: 1400W
Output power from Ultrasonic: 800W (Max 15 layers), adjustable
Welding Area

4mm(L) x 4mm(W) (Two standard welding heads are included)
Welding Time  0.01-1 s, adjustable
Pouch Cell for Welding
  • One set of welding head and welding base are included for welding both aluminum & copper current collectors from 1 to 15 layers
  • One set of the welding head and base is pre-installed.

Tabs on the same side: L1: Max. 380 mm, L2: Min. 6 mm; 
W1: Max. 210 mm, W2: Min. 6.5 mm, W3: Max. 206.5 mm

Tabs on the both sides: L1: Max. 380 mm, L2: Min. 6 mm,
W1: Max. 75 mm, W4: Max. 50 mm
Ultrasonic Frequency 40K Hz
Pneumatic Control (Not included)
 Air pressure at 85 psi is required for the operation (Air Compressor is not included. Please click here to order)
Attention: If a gas cylinder is used instead of an air compressor(pic2), a two-stage pressure regulator(pic1) must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. Click here to learn about the installation of a gas regulator.
Compliance CE Certified
NRTL certification is available upon request at the extra cost
Application Note
  • Nickel and Aluminum Tabs can be welded onto different types of current collecting substrates (Aluminum or Copper) when making battery electrodes. 

 

Also check the 2000W 25 layers Version

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Dimension(mm)

  • L1200
  • W770
  • H1410

Weight

  • ~400kg

MTI offers a One-Year limited warranty with lifetime support(may cause a fee) for this product.

The MTI One Year Limited Warranty does NOT cover

  • Consumable parts such as O-rings, crucibles, screws, washers, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
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