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1100C Hi-Pressure Rocking Tube Furnace with 2" Super-alloy Processing Tube - OTF-1200X-HPR-III

1100C Hi-Pressure Rocking Tube Furnace with 2" Super-alloy Processing Tube - OTF-1200X-HPR-III

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SKU: : \OTF1200XIIIHPRGH60

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OTF-1200X-HPR-III is a high-pressure rocking tube furnace with three heating zones. The processing tube is made of a Ni-based superalloy. It is designed for heat treatment materials under both high-pressure gas and high temperature up to 1100ºC. It is designed for melting alloy or compound which is easy to evaporate under atmosphere.

SPECIFICATIONS

Furnace Structure

  • Split-able tube furnace with three heating zone with the independent temperature controllers
  • Each zone length of 200 mm and 600 mm in total length
  • Ni-Based Super-alloy with Max. working temperature up to 1100oC at high pressure.
  • The furnace can be swung from -30º to + 90º an electric motor at the frequency range of 0.1 - 1 time/min
  •               

Power

  • AC 208 - 240V 50/60Hz
  • 4.2 KW (32 A breaker required)


Working Temperature

  • Max. Temperature: 1100 °C  (< 1 hr)
  • Continuous working temperature: 1000°C
  • Max. Heating Rate: 10°C /min

Heating Zones

  • Three heating zones: 150 mm + 150 mm + 150 mm
  • Total heating zone length: 450 mm 
  • Constant temp. zone: 280 mm ±1°C
Temperature Control
     
       (optional Eurotherm)
  • Three precision digital temperature controllers (FA-YD518P-AG )  are included
  • Proportional–integral–derivative control (PID control) and auto-tune function
  • 30 segments programmed with ramping, cooling and dwelling steps
  • Built-in over-temperature alarm and thermocouple failure alarm
  • +/- 1 ºC temperature control accuracy
  • THE Default RS485 PC port for PC operation and operation software is included.
  • You may upgrade the temperature controller to the Eurotherm 3000  with +/- 0.1 ºC accuracy.
Processing Tube

Click picture to order spare
 
  • Ni-based superalloy GH747 (Click to download the alloy datasheet
  • Tube dimension: OD 60 x  ID 52 x  Length 1000 , mm
  • Max. working temperature:   1100ºC
  • 8 pcs fibrous alumina thermal blocks are included ( 4 pcs each side) with SS310 small tube to fix crucible in the center without moving.
  • Please click the picture below to see how to fix a crucible
              
Working Gases
  • Inert gas or oxygen
  • No hydrogen or any flammable gas is allowed

Working Pressure
  • 40 bar Max. at 800°C
  • 25 bar Max. at 900°C
  • 12 bar Max. at 1000°C
  •   8 bar Max. at 1100°C
Flange & Fitting
  • There are two fixing methods for tube and flanges
    • High-pressure fixing method ( Pic. 1)
      • There are two CF flanges included, the upstream side with 1/4" NPT venting port
      • 2 pecs of copper O-rings are included. Spare copper O-ring as consumable parts available.
      • One 1/4" metal hose is included for connecting tube and cylinder
    • Constant pressure fixing method (Pic. 2)
      • A CF to KF flange adaptor is used on left side of the tube, and a cooling ring is installed externally. A CF type flange is used on the right side
      • Remove left side KF flange in order to get the sample out
               Pic. 1         Pic. 2
    Gas Filter & Cold Trap
    • A core funnel filter is installed on the gas outlet side of the tube
    • A cold trap is also installed outside of the core funnel filter
                 
    Rocking Stage
    • Gear DC motor, 150W  drives the furnace in the center
    • LCD digital display with adjustable speed from 10 - 70 RPM
    • Rocking angle: -30º to + 90º
    • Rocking frequency: 0.1 - 1 time per minute adjustable
    • Rocking Timer: 1-1199 min or continuous running adjustable.
    Control Unit

    • The control panel is separated from the furnace for safe operation
    • Temperature, pressure, and gas flow rate are controlled via the touch screen panel

    Dimension

    • Rocking Furnace: 1535mm (L) x 1050mm (W) x 1340mm (H)
    • Control Unit: 700mm (L) x 550mm (W) x 1100mm (H)

    Shipping Weight

    ~200 kg

    Warranty

    One-year limited warranty with lifetime support  (Consumable parts such as processing tubes, and O-rings are not covered by the warranty, please  order replacements at related products below.)
    Compliance
       
    • CE Certified
    • NRTL(UL61010)  or CSA certification is available at extra cost.
    Operation Video
    & Instructions
        
                
    Manufacturer Part Number: