Furnace Structure
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- Double-layer steel structure with air cooling to keep case temperature < 65oC
- Vertical and splittable for easy installation.
- Liquid quenching tank is connected to a 4" quartz tube via a gate valve and allows the sample to drop to liquid container
- Click the picture left for detail
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Power
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3 KW
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Voltage
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AC 208-240V Single Phase, 50/60 Hz
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Max. Temperature
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1200oC < 1 hrs
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Continuous Temperature
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1100oC < continuous
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Max. Heating Rate
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<= 20oC /min, recommended heat: <= 10oC /min
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Tube Size and Materials
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Heating Zone
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- Heating Zone length: 440mm
- Constant Temperature 150 mm within+/- 1oC)
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Temperature Controllers
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- 30 programmable segments for precise control of heating rate, cooling rate, and dwell time.
- Built-in PID Auto-Tune function with overheating & broken thermocouple broken protection.
- Over-temperature protection and alarm allow for operation without attendant(s).
- +/- 1 ºC temperature accuracy.
- One K-type thermocouple.
- RS485 Communications Port.
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Electromagnet Sample Release Flange & Quenching
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- Full automatic electromagnet sample release flange
- Hinged plate hooks the cable, which pulls the sample.
- Hinged plate drops when the electromagnet powers off. The sample and the cable fall into the quenching tank.
- Rings are available for hanging the tube block with cables.
- Bottom flange is connected with a 4" gate valve (manual operated) via CF-100 adaptor
- The gate valve is connected with a quenching media container in size 400 x400 x 200 H ( mm )
- Caution: You must use ice water or cooled oil as a quenching agent if quenching under a vacuum.
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| 1. Flange Structure |
2. Flange Operation |
3. Gate Valve |
4. Quenching Tank |
5. Quenching |
6. Pulling Cable |
- Compared to electromagnet cable drop quenching, the traditional approach (Cable Cut Quenching) consumes cables.
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| Trad. Quenching in Air |
Trad. Quenching in Vacuum |
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Gas Purification and Circulation
(Optional)
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RMP-1 is an automatic recirculating moisture and oxygen purification system, which can provide an environment with moisture and oxygen concentrations lower than 1 ppm for MTI's furnaces and gloveboxes.
- Two columns of Molecular sieves are built in the system. One is for removing oxygen and another is for removing moisture up to < 1 PPM
- The automatic pressure control system is built in to keep the pressure at a constant level
- 6" color PLC touch panel is included which can set and display the humidity and pressure level
- Oxygen sensors and moisture sensors are included.
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Hermetic Quenching Tank
(Optional) |
- Hermetic quenching tank is optional for air-sensitive materials, which enables the entire quenching process under atmosphere control
- Please contact MTI for further inquiries.
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Vacuum Level
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- 0.05 torr (Depends on the vacuum pump)
- Click the Picture below to order the vacuum pump separately
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Heating Element
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Fe-Cr-Al Alloy doped by Mo
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Dimension
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660L × 400 W × 1450 H (mm)
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Net Weight
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~85Kg (excluding mobile cart)
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Shipping weight
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500lbs
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Warranty
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One-year limited warranty (Consumable parts such as heating elements, processing tubes, and o-rings are not covered by the warranty, please order the replacement at related products below.)
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Laptop,& Control (Optional)
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- Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30-day free trial) for immediate use.
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Labview Based Temperature Control System (MTS01)enables users to edit temperature profiles, manage heat-treatment recipes, record and plot data for MTI furnaces.
- A wireless remote control provides up to 300 meters of operating range.
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Compliance
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- CE Certified
- NRTL UL61010) or CSA certification is available at extra cost. (please click marks below to learn details)
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Application Notes
Click here to learn the installation of a gas regulator
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