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1500C Atmosphere Controlled Quenching Furnace with 80 mm OD Alumina Tube - OTF-1500X-80-VTQ

1500C Atmosphere Controlled Quenching Furnace with 80 mm OD Alumina Tube - OTF-1500X-80-VTQ

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SKU: : \OTF1500XVTQ

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OTF-1500X-80-VTQ is a split vertical quenching tube furnace with an 80 mm OD alumina tube, which is designed for quenching samples from high temperatures ( Max. 1500°C) into an ice water bath or quenching oil to study material phase transitions and microstructures.
It is also compatible with air-sensitive samples to heat and quenches in oxygen and the water-free environment with an MTI gas purification and circulation system (as shown in the main image). 
(Auto electromagnetic sample hanger is added since 07/21/2016)    (Manual gate valve was upgraded to an electric one since 6/26/2017 )

SPECIFICATIONS

Furnace Structure
  • Dual-layer steel furnace case with air cooling to keep case surface temperature < 65°C.

  • Vertical and splittable for easy installation of tubes and flanges.

  • Atmosphere-controlled heating treatment with an 80 mm OD alumina tube.

  • Easy quenching control. Simply open the gate valve and let the sample drop directly into the quenching tank by releasing the electromagnetic sample hanger.

Power

  • 208-240VAC, Single Phase, 50/60 Hz

  • 6 KW (40A power outlet is required)

Heating Temperature

  • 1500oC < 30 minutes

  • 1400oC < continuous

Max. Heating Rate

  • ≤ 10oC /min

Heating Element

  • 1500°C grade SiC---12 pcs

Processing Tube

  • Materials:    Alumina tube made in the USA

  • Size:           OD:80 mm x ID 74:mm x Length: 1000 mm (included)

Heating Zone

  • Heating Zone length:            440 mm 

  • Constant Temperature       150 mm within+/- 1oC)

Temperature Controllers
  • 30 programmable segments for precise control of heating rate, cooling rate and dwell time.

  • Built-in PID Auto-Tune function with overheating & broken thermocouple broken protection.

  • Over-temperature protection and alarm allow for operation without attendant(s).

  • +/- 1 ºC temperature accuracy.

  • One S-type thermocouples.

  • RS-485 Communications Port.

  • PC-controlled software and interface module are optional. (Standard Modbus protocol, written by Labview). 

  • MTS02-Y Temperature control software kit (for YD518P series controllers) + 15" laptop package is available at the options bar. Click for detailed information about the MTS02-Y software kit. 

                   

Eurotherm

Temp. controller (optional)
Upgrade the temperature controller to the Eurotherm 3000 series Temperature Controller which is fully compatible with LabVIEW. This package includes a Eurotherm 3000 series programmer, a communication cable (RS485 - USB), and a software CD. 

Water-Cooled Flanges

  • Both top and bottom flanges have water-cooling jacket (See left picture), which cools and preserves the O-ring sealings on the flange during high-temperature operation

  • Please click the picture below to order a water chiller at an extra cost

Gas Purification and Circulation (Optional)

  • EQ-RMP-1 is an automatic moisture and oxygen purification and circulation system, which can provide a working environment with moisture and oxygen concentration < 1 ppm for MTI's furnaces and glove boxes. 

  • Contains 1 column of BASF antioxidant and UOP moisture absorbent.

  • An automatic pressure control system keeps the pressure at a constant range

  • 6" color touch screen allows user-friendly control and display of the status of humidity and pressure level

  • Oxygen and moisture sensors are included.

Hermetic Quenching Tank (Optional)

  • Hermetic quenching tank is optional for air-sensitive materials, which enables the entire quenching process under atmosphere control

  • Please contact MTI for further inquiries. 

  •     

Vacuum

  • <0.05  torr (by a mechanical vacuum pump)

  • The vacuum pump is not included. Please click the picture below to order a vacuum pump separately

          

Power Cable & Plug

  • 10 feet long 10-3 AWG heavy duty UL approved power cable is included. The extra length of the power cable can be ordered. 

  • The plug is not included. Browse our catalog for compatible plugs or obtain one from a local hardware store. 

  •                 

Dimension

   1040 L × 510 W × 1900 H   ( mm )   

Net Weight

  • About 85 kg (excluding mobile cart)

Shipping Weight & Dimensions

  • Two Pallets

  • 600 lbs, 48"x40"x76"

  • 200 lbs, 48"x40"x27" 

Warranty 

  • One-year limited warranty (Consumable parts such as heating elements, processing tubes, and o-rings are not covered by the warranty, please order the replacement at related products below.)

Laptop, software & WiFi Control (Optional)

  • Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 days free trial) for immediate use.
  • Labview Based Temperature Control System (EQ-MTS01) enables a user to edit temperature profiles, manage heat-treatment recipes, record and plot data for MTI furnaces.
  • A wireless remote control provides up to 300 meters of operating range.
  • The above features are available upon request at an extra cost (up to $1,000). Please contact us for more information.
  • Note: The software is only compatible with MTI’s Yudian Temperature Controller
  •     

Compliance

  • CE Certified

  • NRTL certification (UL61010)  or CSA certification is available upon request at extra cost.

Application Notes


Click here to learn more about the installation of a gas regulator.

Operation Video

      

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