System Structure
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- The air-tight joint between the furnace chamber and the glove box protects the sample from oxidation in the preparation, transferring processes.
- Vertical loading of the material with a glove box above the furnace. An electromagnetic release mechanism can release the sample into the quenching chamber at the bottom.
- The electric gate valve at the bottom of the tube can isolate the heating chamber from the quenching chamber and open for sample drop when quenching is needed.
- Both Electromagnet sample release flange and the bottom gate valve are with water cooling jackets which help protect Viton sealing gaskets from over-heated.
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Input Power
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- AC 208-240V Single Phase, 50/60 Hz
- 1.5 KW (for glove box); 4KW (for furnace)
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Glove-Box
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- The gas purification station is integrated to ensure a low O2 & H2O environment (<1ppm) in the glove box.
- Case Material: Stainless steel 304 with 3 mm thickness
- Chamber dimension: 1200 mm L x 740 mm W x 900 mm H
- Openable front window panel (tempered glass, 8 mm thick) for easy device loading
- Please Click Picture left for detail specification
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Hydraulic Press (optional) |
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Electromagnet Release & Quenching Media Tank
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- Electromagnet Auto-drop Mechanism for sample easy release under vacuum or atmosphere controlled environment.
- Hinged plate with a hook & cable can hang the sample in the hot zone for heat treatment.
- Hinged plate releases when the electromagnet is powered off. Then the sample falls into the quenching tank.
- Rings attached to the top flange for hanging the quartz block to prevent heat dissipation.
- Improved top flange design allows easy sample reload without uninstalling all parts of the flange.
- The bottom flange is connected with a 4" gate valve ( electrically operated ) via CF-100 adaptor.
- The gate valve is connected with a quenching media container which is airtight
- Note: It is suggested to use oil (such as diffusion pump fluid) as a quenching agent if quenching under vacuum.
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Flange Structure |
Flange Operation |
Gate Valve |
Quenching Tank |
Quenching |
Pulling Cable |
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France Specs
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- Working Temperature: 1500oC < 30 minutes; <1400oC continuous
- Heating Rate ≤ 10oC /min
- Heating Elements: 4 pcs 1500°C rated SiC
- Processing Tube:
- Mullite tube made in the USA
- OD:50 mm x ID: 42 mm x Length: 650 mm (included)
- Heating Zone Length: 6" (152 mm)
- Constant Temperature Zone: 60 mm (+/- 2°C)
- Temperature Accuracy: +/- 1.0°C
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Temperature Controllers |
- 30 programmable segments for precise control of heating rate, cooling rate and dwell time.
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Built-in PID Auto-Tune function with overheating & broken thermocouple broken protection.
- Over-temperature protection and alarm allow for operation without attendant(s).
- +/- 1 ºC temperature accuracy.
- RS485 Communications Port.
- PC control software and interface module are optional. Please select the package option.
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Water-Cooled Flanges
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- Both top and bottom flanges have water-cooling jacket (See left picture), which cools and preserves the O-ring sealings on the flange during high-temperature operation
- Please click the picture below to order water chiller at extra cost
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Vacuum Level
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- 10^-2 torr can be achieved by the mechanical pump
- 10^-5 torr can be reached by the faster turbopump system
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Note: The vacuum pump is not included. Please click Pic below to order separately
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Dimension
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Please click the image to enlarge
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Net Weight
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~800lbs |
Shipping weight
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~1400lbs |
Warranty
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One-year limited warranty (Consumable parts such as heating elements, processing tubes and o-rings are not covered by the warranty) |
Laptop, software & WiFi Control (Optional)
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- Brand new laptop with Microsoft Windows 10 and Microsoft Office 2013 (30 days free trial) for immediate use.
- Labview Based Temperature Control System (EQ-MTS01) enables the user to edit temperature profiles, manage heat-treatment recipe, record, and plot data for MTI furnaces.
- A wireless remote control provides up to 300 meters of operating range.
- The above features are available upon request at an extra cost (up to $1,000). Please contact us for more information.
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Note: The software is only compatible with MTI’s Yudian Temperature Controller
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Compliance
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- CE Certified
- The furnace is ready to pass NRTL certification (UL61010) or CSA certification at extra cost.
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Application Notes
how to install a regulator.
electromagnet with 5T press
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