EQ-SPG-6VMS is a vacuumable levitation melting system with1”. quartz tube for exploring new generation metallic alloy. Such an advanced system equips with a 6KW ultra high-frequency induction heater and special developed helical conical coil to suspend conductive metals up to 10g, such as Al, Mg, Cu, etc. The metal is then melted by a magnetic vortex within a vacuum-sealed quartz tube. The conductive workpiece is levitated, melted & untouched by the crucible during the process, and thus reducing the contamination to the minimum. A vacuum pump and recirculating water chiller are included for immediate use.
SPECIFICATIONS:
Induction Heater
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Working Voltage: 208 - 240 V AC (Single Phases), 50/60Hz (50A air breaker is required)
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Input Current: 5 - 30 A Adjustable
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Output Frequency: 100 - 500 kHz Adjustable
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Max. Output Power: 6 KW
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Required Water Flow Rate: > 3 L/min
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Required Water Pressure: >=0.2 MPa (29 psi)
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Please click the picture on the left to see the detailed structure
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Induction Heating Coil
for Levitation |
- A multi-turn helical conical heating coil is used to balance the three-dimensional force
- Can successfully levitate electrically conductive material up to 10g
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| Quartz Tube for Levitation |
- Single End Opened Quartz tube: 25mm(OD) x 22mm(ID) x 180mm(L)
- Vacuum Sealing Flange for 1'' O.D tube with double high-temperature silicone O-rings
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1/4'' barbed hose fitting, KF25 vacuum port, mechanical pressure gauge, and two needle valves are built-in on the supporting frame
  
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Recirculating Water Chiller  |
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Vacuum pump
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Work Station & Manipulator
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The induction heater, water chiller, and vacuum pump are integrated on a heavy-duty mobile steel cart: 600mm(L) x 800mm(W) x 600mm(H)
- Motor-driven manipulator provides rigid support and easy height adjustment
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Product Dimensions
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 1140mm(L) x 700mm(W) x 1240mm(H)
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| Warranty |
- One year limited warranty with lifetime support
- Consumable parts such as processing tubes, o-rings and heating coil are not covered by the warranty
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| Compliance |
- NRTL or CSA Certification is available upon request at extra cost, please contact our sales representatives for a price quote. Certify standards include: 1) Induction heater: UL61010-1 & UL499; 2) Vacuum Pump: UL1450; 3) Water Chiller: UL61010 & UL1995
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Operation Video
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Levitation Melting in air Levitation Melting with Inert gas Levitation Melting with Vacuum
  
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Warning
 Click here to learn more about the installation of a gas regulator.
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- This system is suitable for Al, Mg, Copper, and its alloy with weight <10g
- Please click here to learn how to set up the crucible for melting
- Attention: A pressure regulator must be installed on your input gas tank ( click picture below to review ) and have the output gas pressure set below 3 PSI at all times. Gas pressure exceeding over 3 PSI may cause irreversible damage to the furnace chamber.
- Never heat the furnace without flowing gas. Please open the gas release valve immediately once the chamber pressure has reached over 3 PSI to prevent unforeseeable damages. The flow rate for gases should be limited to < 200 SCCM ( or 200ml/min )
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| Application Note: |
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| Net Weight |
200 lbs
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| Shipping Weight |
300 lbs
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| Shipping Dimensions |
48"(L) x 40"(W) x 49"(H) |
