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Vertical Double Side R2R Coater w/ Max. 260mm Width For Battery Electrodes-MSK-AFA-DS300-LD

Vertical Double Side R2R Coater w/ Max. 260mm Width For Battery Electrodes-MSK-AFA-DS300-LD

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MSK-AFA-DS300 is a vertical roll-to-roll coater designed for preparing double-sided electrode sheets for Li-Ion, Graphene thin-film coating, ceramic coating, NiMH, and Ni-Zn batteries. It is excellent for making the double coating on various substrates, especially foam and mesh-type substrates, and It has a small footprint (L 950 mm x W 870 mm) to save lab space.
MTI has granted the patent 201821453337.8 for the Vertical Roll to Roll Coating (Immersion) System MSK-AFA-DS300 since July 2019.

SPECIFICATIONS:

Working Power
  • AC 208 - 240 V ( 110VAC available via a 3KW transformer )
  • 50/60Hz,Single Phase
  • 2 KW (15A Air breaker required)

Coating Method
  • Blade Coating technique 
  • Coating Thickness Precision: +/- 0.003 mm
  • The coating thickness precision depends on the coating material.
  •    

Roller Width
  • 300 mm (the maximum width for substrate is 280 mm)

Max. Coating Width
  • 260 mm (leave certain empty space on each side for tab)

Max. Coating Speed
  • 800 mm/min

Coating Thickness Range
  • 3 - 50 um
  • For most kinds of battery electrode coating materials
  • It depends on the wire rod, the physical property of the coating material, substrates, and coating speed
  • The automatic alignment device is included to keep the coating straight with +/- 0.2 mm

Coating Thickness Precision
  • ± 5 µm
  • The coating thickness precision also depends on the coating materials (Viscosity, Solid contents, surface tension, etc)

Wire rod dimensions
  • Diameter: 10 mm;
  • Length: 400 mm;
  • Wet coating thickness references: 6 um, 8 um, 10 um, 12 um, 15 um, 20 um, 25 um, 30 um, 40 um, 50 um, 60 um, 70 um, 80 um, 100 um, 120 um, 150 um, 200 um

Drying
  • IR; Infrared heating
  • Adjustable Venting: Maximum 403 m^3/h 
  • Maximum heating temperature: 120°C
  • Temperature Accuracy: ± 1°C
  • Heating Zone Length: 425 mm

Reeling/Unreeling Shaft
  • 75 mm (I.D.)

Max. Reeling/Unreeling Diameter
  • 300 mm (O.D.)

Max. Coating Length
  • Depending on the coating and substrate thickness.
  • Typically, 10um thick foil with 100um coating can get 600 meters of electrode length coated per run
  • Optional: You may need a slurry pump to feed slurry into the dipping container and to make a long coating          

(optional: click the picture to order)

Exhaust Port Size
  • 127mm O.D.

Compressed Air

0.5-0.8 MPa (Air compressor not included. Please click here to order)
Attention: If a gas cylinder is used instead of an air compressor(pic2), a two-stage pressure regulator(pic1) must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. Click here to learn the installation of a gas regulator.
 

 pic1           pic2

Compliance
  • CE Certified
  • NRTL (UL61010) or CSA certification is available upon request at extra cost

Application Note		 You may order Dual-Filtration System for NMP Vapor and connect it to the coating system for keeping the environment healthy. Please click Pic. below for details.

 

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Dimension:

  • 950 mm (L) x 870 mm (W) x 1,400 mm (H)

Net Weight:

  • 530 kg (1,169 lbs)

Shipping Dimension:

  • 70" x 45" x 55"

MTI offers a One-Year limited warranty with lifetime support(may cause a fee) for this product.

The MTI One Year Limited Warranty does NOT cover

  • Consumable parts such as Graphite dies, O-rings, crucibles, screws, washers, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
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