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120°C Max. Film Coater w/ Heatable Vacuum Bed (12"Wx24"L) & 250mm Doctor Blade - MSK-AFA-II-VC-FH

120°C Max. Film Coater w/ Heatable Vacuum Bed (12"Wx24"L) & 250mm Doctor Blade - MSK-AFA-II-VC-FH

Minimum Order: $20 (equipment), $100 (crystals)

Price: RFQ

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MSK-AFA-II-VC-FH is a CE Certified larger size automatic film coater with a Heat able vacuum bed up to 120ºC. It is designed to produce films with consistent thickness by using micrometer adjustable applicators or fixed thickness applicators. It has a stable driving system to promote a smooth coating with all types of materials. The pin holes on the bed can hold the substrate sheet on the bed via a vacuum. This is very helpful when performing coating on the thin substrate. It is an ideal tool for ceramic tape casting and Li-Ion battery electrode coating.

SPECIFICATIONS

Working Voltage
  • 110VAC or 208~240VAC, 50/60Hz (please select one in the voltage option bar)
Max. Power Consumption
  • 2050W

Traverse Speed
  • 10 - 100 mm/sec variable [Without any load, the read traverse speed is around 90 mm/s when the speed is set as 100 mm/s. Therefore the real speed for coating should be calibrated by customer themselves by using a ruler and stop watch]
  • Accuracy: 10mm/sec
  • Controlled by 24 VDC motor. 
Stroke Length
  • 10 - 530 mm adjustable by using Adjustable Position Switch
Heated Vacuum Bed
  • A heated vacuum bed is made of aluminum alloy with a micro-size hole
  • Vacuum Chuck Dimensions: 600mm(L) x 300mm(W)
  • Heating elements are built inside the vacuum bed for a uniform heating up to 100ºC Max. 
  • Precision digital temperature controller with +/- 1ºC accuracy

Film Applicator

Pic. 1 


 Pic. 2
  • One 250 mm width Micrometer Adjustable Film Applicator is included, with adjustable thickness from 0.01 mm - 5 mm (Pic. 1)
  • Traverse Pusher is included for pushing the doctor blade to ensure constant speed coating
  • Note: Thinnest film can be achieved is > 10 micron
  • Optional hybrid film applicator of Blade and Slot die is available at the extra cost ( Click Pic 2 to see specs)
Vacuum Pump (Optional)
       
Compliance
  • CE certified
  • NRTL or CSA certification is available upon request at the extra cost




Application Notes
  • Pic.1 and 2 show coated cathode and anode for Li-Ion batteries. Please click here to see how to 
  • It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
  • May need a vacuum mixer to remove air bubbles inside slurry to make uniform coatings (Click Pic.4 )
  • You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
Pic.1    Pic.2    Pic.3

 

Pic. 4    Pic.5
DIY ideas or options
             
Ultrasonic Coater            Roll-to-Roll Ultrasonic Coater
  
             


STANDARD PACKAGE

Item Description Qty
1 Large Automatic Film Coater 1
2 Traverse Pusher 1
3 Micrometer Adjustable Film Applicator - 250 mm (film casting doctor blade) EQ-Se-KTQ-250 1
4 Power Cable (Note: 220V Power plug is not included. Please click here to order) 1
5 Waste Plate 1
6 120L/min Oilless Vacuum Pump  optional

 

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Product Dimensions:

  • Open Cover:     1100mm(L) x 450mm(W) x 990mm(H)
  • Closed Cover:   810mm(L) x 450mm(W) x 320mm(H)

Net Weight:

  • 60 kg (132 lbs)

Shipping:

  • Shipping Dimensions: 48"(L) x 40"(W) x 37"(H)
  • Shipping Weight: 300 lbs

Max. Coating Dimensions:

  • 250mm(W) x 530mm(L)

MTI offers a One-Year limited warranty for this product.

The MTI One Year Limited Warranty does NOT cover

  • Consumable parts, such as graphite dies, O-rings, crucibles, screws, washers, glassware, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
Manufacturer Part Number: