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Compact Tape Casting Coater w/ Vac. Chuck (200Wx365L mm) & Film Applicator & Optional Heater - MSK-AFA-III

Compact Tape Casting Coater w/ Vac. Chuck (200Wx365L mm) & Film Applicator & Optional Heater - MSK-AFA-III

20 in stock

$4,298.00 USD
$4,298.00 USD
Sale Email for Lead Time

SKU:  MSKAFAI

Configuration
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MSK-AFA-III is a compact tape-casting coater with various heating designed to produce films with consistent thickness. It has a unique driving system to produce a smooth coating on all types of materials. The flat vacuum chuck is built in to hold the substrate sheet in place. One 100 mm width adjustable micrometer applicator (doctor-blade). The heating plate with the digital controller either on top or bottom is optional for drying up to 100°C  with +/-1°C temperature accuracy. This equipment can be used by researchers on ceramic tape castings and Li-Ion battery electrode coating. 
Bottom heated upgrade to Max. 120°C since Jan.15, 2019; Top UV Light is added for the curing process of polymers since March 10, 2019.

Specifications:
Model

MSK-AFA-I

MSK-AFA-III-HB

MSK-AFA-III-110/220

MSK-AFA-III-HB
-UV-110/220

MSK-AFA-IIIT-HBT
Optional Heating Cover Voltage and Power

No Heating

Bottom Heating 110/ 220VAC 850W 120ºC

Top Heating
1.2KW, 100ºC

Top UV (WL: 365nm)
Bottom Heating, 1kW, 120ºC

Top and Bottom Heating
110/220V, 2.3 kW, 120ºC
Working Power 
  • Power adaptor: Input 100-240VAC, Output 24VDC
Traverse Speed
  • 10 - 100 mm/sec variable
  • Accuracy: ± 5-10 mm/sec
Coating Area
  • Standard Package: 320mm(L) x 100mm(W) due to the width and occupied area of the 100mm applicator
  • Suggested Maximum: 350mm(L) x 180mm(W) Reduced width to avoid slurry spilling off the vacuum bed
  • Length 10 - 350 mm adjustable by using Adjustable Position Switch

Vacuum Chuck
  • Vacuum chuck made of Aluminum alloy with ~ 1.0 mm hole and hole distance of ~14.3 mm
  • Vacuum Chuck Dimensions: 365mm(L) x 200mm(W) 14“L x 8"W )
  • Note: You may order a glass plate to coat slurry on a porous substrate at the link below

                                               

Coating Area
  • Maximum: 350mm(L) x 180mm(W) Reduced width to avoid slurry spilling off the vacuum bed
  • Length 10 - 350 mm adjustable by using Adjustable Position Switch
Film Applicator

   

Note: Thinnest film that can be achieved is > 10 microns
Vacuum Pump
 (optional)
  • NO vacuum pump is included. You may use your own pump or select a pump in the optional bar. 
  • You may order a 120L/min Oilless Vacuum Pump
Pump connector
  • The vacuum control power switch is located on the front panel, and the power plug ( female ) is built into the back of the machine to connect an optional vacuum pump
  • The pump connector is a compression-type 8mm O.D tube fitting which is located on the back panel (see pic below). An 8mm Dia. x 4ft polyurethane tube is included
Heating Cover(Optional)
  • Pre-installed on the top cover
  • Built-in digital temperature controller with an accuracy of +/-1°C
  • Suspension support helps open the cover easily and safely
  • Max. Heating Temp.: 100°C
  • Note: In order for faster and uniform heating, please preheated the vacuum chunk to 60- 70°C before coating, and keep heating during coating, then close the cover and increase the temperature to ~100°C after coating
UV Lamp (UV option only)
  • Power: 8W
  • Lamp Diameter: 15.5mm
  • Lamp Length: 287mm
  • Service Life: 3000 hours
Compliance
  • CE Certificate 
  • NRTL or CSA certification is available upon request
Application Notes
  • Pic.1 and 2 show coated cathode and anode for Li-Ion batteries. Please click here to see how to 
  • It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
  • May need a vacuum mixer to remove air bubbles inside slurry to make uniform coatings (Click Pic.4 )
  • You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
Pic.1    Pic.2    Pic.3

 

Pic. 4    Pic.5

 

×

Dimensions:

  • For MSK-AFA-I (without Dryer Cover): 550 (L) x 330 (W) x 150 (H), mm
  • For MSK-AFA-III (with Top heater): 550mm(L) x  330mm(W) x 320mm(H)

Net Weight:

  • 45 kg (96 lbs)
  • 60 kg (135 lbs)

Shipping Weight & Dimension:

  • 160 lbs, 40" x 30" x 30"

MTI offers a One-Year limited warranty with lifetime support(may cause a fee) for this product.

The MTI One Year Limited Warranty does NOT cover

  • Consumable parts such as O-rings, crucibles, screws, washers, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
Manufacturer Part Number: