|
Working Voltage
|
- AC220V±10%, 50/60 Hz, three-phase
- AC380±10%, 50/60Hz, three-phase is available upon request
|
|
Max. Power Consumption
|
- 30 KW, the power for each heating chamber with 1.5 meter is around 9 kW.
-
Each heating chamber is suggested to connect separate power input.
|
|
Compressed Air
|
0.5-0.8 MPa is required (Air compressor not included. Please click here to order)
Attention: If a gas cylinder is used instead of an air compressor(pic2), a two-stage pressure regulator(pic1) must be installed on the gas cylinder to limit the pressure within the required working range for safe operation. Click here to learn the installation of a gas regulator.
pic1 pic2
|
|
Reeling/Unreeling Diameter
|
- 350mm O.D Max.
- Reeling/Unreeling shaft diameter: 3 inches
|
|
Coating Width
|
- 350mm Max.
- The coating width could be customized based on the request.
|
|
Coating Speed
|
|
|
Coating Heads (please select in the Product Options)
- Reverse Comma Blade
- Doctor Blade
- Tape Casting
- Slot Die
- Micro-Gravure
|
Doctor Blade Coating
|
- Continuous coating mode only
- Coating thickness range: 10~200um ( dried film )
- Typical slurry viscosity range: 500~10000 mPa.s
- Precision: ±5μm (gap adjustment solution 1um); Edge to center thickness tolerance +/-8um
-
MSK-155 slurry feeder with 2 liters tank is available at extra cost, pls click underline to view details.
|
| Reverse Comma Blade (Transfer Coating) |
- Two available coating modes (continuous and intermittent) selectable on the control panel.
- Coating thickness range: 30~200um ( dried film )
- Typical slurry viscosity range: 500~10000 mPa.s
- Precision: ±3μm; Edge to center thickness tolerance +/-5um
-
MSK-155 slurry feeder with 2 liters tank is available at extra cost, pls click underline to view details.
|
| Cast Coating |
- Tape casting technique is ideal for handling thicker slurry 5000~20000 mPa.s and thus thicker film coating is achievable (up to 1000um)
- Continuous coating mode only
- Precision: ±5μm (gap adjustment solution 1um); Edge to center thickness tolerance +/-8um
-
MSK-156 slurry feeding screw pump with 4 liters tank is included, pls click underline to view details
|
|
Slot Die coating
|
- The slot die is perfect for a uniform film coating of 1 micron and up to 200-micron thickness. By changing the shim size with various patterns, you may be able to produce continuous, intermittent, or even grid coatings that match the shim patterns. Pls refer to the pictures below for more details:
-
MSK-156 slurry feeding screw pump with 4 liters tank can be consider for small volume slurry (not included in standard package).
-
MSK-156-L slurry feeding screw pump with various tank sizes of 12L, 15L, 20L, 40L is also avaible for large volume slurry (not inlcuded in standard package).
- Minimum thickness & precision: 1 µm ( dried film ), ±1%
- Typical slurry viscosity range: 200~10000 mPa.s
Attention: The final coating thickness is dependent on a wide range of parameters such as slurry viscosity, solid particle size, solid content, shim thickness, foil rolling speed and slurry feeding rate. Therefore, we are not able to guarantee that 1-micron level film is achievable for all kinds of slurries. For further discussion, please let us know your slurry specs and coating thickness requirement.
|
|
Micro-Gravure Coating
|
- Continuous and intermittent coating modes are available for the user.
- Coating thickness range: 1~3um ( dried film )
- Typical slurry viscosity range: 30~1000 mPa.s
-
MSK-155 auto-slurry feeder with 2 liters tank is included, please click underline to view details.
|
|
Convection Drying Oven
|
- Each heating zone has independent temperature controllers.
- Airflow rate: 9.5/2800 ( cm³/RPM ) max. for a single zone, flow rate adjustable
- Drying temperature: 150°C max ±5
- Power Consumption: 9KW for a single zone (27 KW maximum)
- Heater length: 1.5 meters for a single zone (4.5 meters maximum)
- Options for heater length upon customer's request:
- 1.5 meters (one drying oven)
- 3 meters (two drying ovens)
- 4.5 meters (three dry ovens - Standard)
|
|
Atmosphere Plasma Treatment
(Optional)
|
- Atmosphere plasma cleaning add-on for the substrate is available upon request. Such a surface treatment will activate and increase the energy of the substrate surface and thus enables a better adhesion & bonding to the coating materials
|
|
Continuous Operation
|
|
|
Compliance
|
-
CE Certified All electric components ( >24V) are UL / MET / CSA certified
- NRTL or CSA certification is available upon request at the extra cost.
|
|
Application Notes
|
- Customers are welcome to visit our facility to receive technical training before shipping of equipment (Please schedule an appointment with us in advance)
- Onsite Training is available for customers within the US only (Expenses will be covered by customers)
|
