MSK-H2300-E150 is an electric hot rolling press with a maximum the working temperature of 150°C and Max. the pressure of 30T. The 300mm wide rollers (HRC60) allow the process of various materials such as battery electrodes, plastic media, soft metal, and composite foils. The built-in hydraulic pressure regulating system provides stable pressure control over the entire calendaring process. It is an ideal tool to increase material density and achieve better surface quality.
SPECIFICATIONS:
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Features
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- PLC control system simplifies HMI. A large touchscreen panel controls pressure, rolling speed, temperature, and data logging.
- The pneumatic pressure regulating system ensures stable pressure during operation.
- Rolling thickness is adjustable up to 3 mm
- The optional R2R system enables continuous hot rolling substrate rolls for calendaring and lamination.
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Voltage and Power
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- AC220V +/- 10%, single phase, 50/60Hz, 8 kW
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Roller Dimension
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- Diameter: 196 mm, Width: 300 mm (maximum rolling foil or electrode width is recommended as 200 mm)
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Roller Material and Hardness
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- 9Cr3Mo, surface coated with chromium layer with a thickness of >0.08mm
- HRC 65-70
- Note: Never roll materials with hardness > 60HRC.
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Rolling Gap Thickness
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- 0 ~ 3mm, manual adjustment
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Rolling Thickness Accuracy
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- ± 3μm (Only if the uniformity of the sample is ≤ ±2μm)
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Rolling Thickness Decrement
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- The maximum rolling thickness decrease of 25-30% is suggested (For thick samples, multiple-time rollings are required)
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Roller Temperature
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- Max. 150°C ( IR heating) within +/- 5 oC at 200 mm zone
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Rolling Speed
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Max Pressure
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- Pressure load: 30 Tons max., pressure adjustable by Touch Screen Control Panel
- Real-time pressure displays with data logging
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Roll to Roll System (optional)
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Application Notes
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Important announcement (please read this before placing the order)
- Must use ethanol or acetone to clean the rollers' surface after each use and keep it dry.
- Never roll material with hardness > 60HRC
- If the machine will be idle for a long period, please apply anti-rust lubricant on the rollers
- The minimum thickness of the rolled sheet should depend on the physical properties of the material. Here are some results from our test:
- Please refer to this instruction on how to calculate rolling pressure from roller gap (reference only)
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Compliance |
- CE Certified
- NRTL certificate is available upon request at extra cost.
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| Warnings |
- Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
- Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by TC-calibrator-LD, and refer to the instructions here from time to time to ensure heating temperature accuracy
- Never roll materials with hardness > 60HRC
- Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with the sheet's original thickness.
- Never calendaring decrement over 0.02mm compared with original sheet thickness each calendaring.
- Heating beyond 120ºC will cause roller deformation and may yield results with imperfections. In order to prolong the lifespan of the roller bearings, regular lubrication is recommended.
- Clean the roller surface for each rolling with acetone and lubricate when not in use to avoid corrosion
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It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).
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