MSK-HRP-04 is a desktop Heated Rolling Press with two independent temperature controllers up to Max. 200 working temperature, which is designed for preparing the thin electrode for flexible battery, and any soft materials, and can be used under Ar gas safely. (Warning: is not suitable for RC > 45 materials)
SPECIFICATIONS:
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Effective Cylinder Width
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Roller Material & Size
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- High strength hardening steel with hardness with RC > 52
- The Roller surface is plated by Cr for anti-corrosive
- Size: 96 mm Dia. x 220mm W
- Note: The benchtop rolling press is not suitable for calendering thick metals. For applications with such needs, please consult with MTI engineers.
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Roller Gap
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- 0~1.2 mm adjustable
- Note: The gap tolerance may vary with temperature raising as below
- RT-100°C: 0.008 - 0.01 mm
- 100 - 150°C: 0.02 - 0.03 mm
- 150 - 200°C: 0.03 - 0.05 mm
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Mechanical Dial Gauge (Included)
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- Range: 0 - 3mm
- Accuracy: 0.01mm
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Upgradable Digital Micrometer
(Not Included)
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- Digital Micrometers are available at an extra cost:
- Range: 0 - 12.7mm
- Accuracy: 0.004mm
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| Minimum Thickness |
Depending on the electrode's material and thickness, typically:
- A 0.16mm thick electrode coated on copper can be pressed into a minimum thickness of 0.1 mm
- A 0.06mm thick electrode coated on copper can be pressed into a minimum thickness of 0.04 mm
- A 0.33mm thick silver/gold can be pressed into a minimum thickness of 0.03 mm
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Heating Temperature
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- Two digital temperature controllers with 30 segments programmable for control two rollers separately
- 200°C maximum.
- Recommended Heating Rate: 1.3°C/minute
- Two heating elements are installed
- Power of each Heating Element: 1000W total 2000W)
- Temperature Control Accuracy: +/-5°C
- The heating rod is consumable. Please click the picture left to order
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Power
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Motor
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- High torque motor with reducing gear, which can run under Ar gas safely
- Rated power 100W
- Digital speed Display: 0~26 mm/s (real linear speed of rollers)
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Roll to Roll System (Optional)
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- For 200 mm width Roll to Roll, please consider below R2R device (click picture 1-2 & 3 to order)
- Vertical position rolling can be customized as requested at extra cost. Please refer to picture 4 below
 Pic. 1  Pic. 2 ( R2R -laminating )  Pic. 3
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| Compliance |
- CE Certified
- MET certificate is available upon request at extra cost.
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| Article |
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| Warnings |
- Do not touch the surface of the rolling part of the machine when the rollers are heated up or running.
- Due to the influence of working environments, the temperature on the roller surface may be different from the display on the controller. You may calibrate the temperature by TC-calibrator-LD, and refer to the instruction here from time to time to ensure heating temperature accuracy
- Multi-step thickness calendaring needed: While calendaring the sample sheet, make each calendaring decrement of 0.02mm compared with sheet original thickness.
- Never calendaring decrement over 0.02mm compared with original sheet thickness each calendaring.
- Never roll materials with hardness > 45HRC
- Clean roller surface for each rolling and Use acetone to clean and lubricate when not use to avoid corrosion
- It is not allowed to use any MTI product in any hazardous location, especially prohibited from using in Class I environments (flammable gasses & vapor).
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