MSK-USP-R2R is a Lab-Scale Roll to Roll Ultrasonic Spray Pyrolysis Coating System, which integrates the swing ultrasonic spray head, the heat-able platform with a vacuum chuck, the digital syringe pump, and roll to roll device together. It is cost-effective equipment to explore the production flexibility for new generation materials of the solar cell, battery, and flexible electronics
SPECIFICATIONS
Ultrasonic Spraying
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- 40KHz ( 220VAC/130W) ultrasonic generator and two spraying nozzles are included.
- Two spray nozzles are made of Titanium alloy (Ti-6Al-4V) with a KF25 adaptor
- KF25 quick clamp is included to connect the spray head to the KF25 port
- Max. temperature 70oC
- Spraying speed: 5 mL/min~ 40 mL/min 0.3L/hr - 2.4L / hr.)
- Fluid viscosity range: 1 - 50 mPa·s (cP)
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Swing Fixture
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- The swing fixture is installed on top of the heatable platform
- The ultrasonic nozzle is installed on the swing fixture
- The oscillation speed is adjustable by the digital controller
- Fixture movement distance: 50 – 270 mm
- Please Click the Picture left to see the details
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Syringe Pump
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- Digital infusion syringe pump for precise solution feeding
- Max Pumping rate: 1500 mL/hr with a syringe
- A 20ml syringe is included for immediate use
- Dimension: 220mm (L) x 145mm (W) x 130mm (H)
- Infuses Only, does not withdraw, volume target, or have a computer interface.
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Heatable Vacuum Bed
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- Vacuum Bed (chuck) for holding the substrate in flat with dimensions: 600mm (L) x 300mm (W)
- The vacuum Bed is heatable up to 120ºC for solution drying
- The digital temperature controller with the precision of +/- 1ºC
- 208 - 240 VAC, single phase, 50/60Hz
- 2000W Max Power
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Roll-to-Roll System
 
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- Compact roll-to-roll system up to 200mm width
- Motor rpm (Controller display) Range: 1 ~ 41 rpm
- Gear Head's reduction ratio: 100k
- Actual substate traverse speed range: 2.2 mm/s ~ 117.2 mm/s
- 24 VDC
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Dimension
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- Heatable vacuum bed with the roll to roll system and the stand
- Total dimensions: 805mm (L) x 435mm (W) x 565mm (H)
- The height of the vacuum bed: 180 mm
- The height of the needle holder: 385 mm
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| Warranty & Compliance |
- One-year limited warranty with lifetime support
- CE certified
- NRTL certification is available upon request
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| Optional |
- You need to place the system into a fume hood to protect the environment. Click the pic 1 below to order
- You may add another set of R2R devices to peel the protective layer and add another layer
 Pic. 1 Pic. 2  Pic. 3
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| Operation Demo Video |
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