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120°C Max. Film Coater w/ Vacuum Bed (12"Wx24"L) and Rapid Infrared Heating Cover & 250mm Doctor Blade-MSKAFAIIVCIR

120°C Max. Film Coater w/ Vacuum Bed (12"Wx24"L) and Rapid Infrared Heating Cover & 250mm Doctor Blade-MSKAFAIIVCIR

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SKU: MSKAFAIIVCIR-1

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MSKAFAIIVCIR is a CE Certified larger size automatic film coater with a vacuum bed and a rapid heating cover that heats up to 120ºC. It is designed to produce films with consistent thickness by using micrometer adjustable applicators or fixed-thickness applicators. It has a stable driving system to promote a smooth coating with all types of materials. The pin holes on the bed can hold the substrate sheet on the bed via a vacuum. This is very helpful when performing coating on a thin substrate. It is an ideal tool for ceramic tape casting and Li-Ion battery electrode coating.

SPECIFICATIONS

Power
  • 110V version, two separated power cables. 
    • IR cover, 120VAC, 10A, 1200 W, 50/60Hz, NEMA 5-15P
    • Coater, 120VAC, 18 A, 2160 W, 50/60Hz, NEMA 5-20P
  • 208-240V version, one power cable
    • 208-240VAC, 3400 W, 50/60 Hz, without plug. 

Traverse Speed
  • 10 - 100 mm/sec variable [Without any load, the actual traverse speed is around 90 mm/s as the nomial speed is set as 100 mm/s. Therefore, the real speed for coating should be calibrated by customer themselves by using a ruler and stop watch]
  • Accuracy: 10mm/sec
  • Controlled by a 24 VDC motor. 
Stroke Length
  • 10 - 530 mm adjustable by using the Adjustable Position Switch
Heating Vacuum Bed
  • A vacuum bed is made of aluminum alloy with a micro-size hole
  • Vacuum Chuck Dimensions: 600mm(L) x 300mm(W)
  • Heating elements are built inside the vacuum bed for uniform heating up to 100ºC Max. 
  • Precision digital temperature controller with +/- 1ºC accuracy
  • Type K thermocouple 
Rapid Heating Cover
  • 3 Electric Infrared Tubular heater Element is installed on the heating cover for rapid heating.
  • 1 thermocouple is installed for temperature reading.
  • Max Temperature: 120°C
  • Temperature accuracy: +/- 2°C
  • Heating Rate: approximately 1.2°C/s
Film Applicator
Pic. 1
Pic. 2
  • 250 mm width Micrometer Adjustable Film Applicator is included, with adjustable thickness from 0.01 mm - 5 mm (Pic. 1)
  • Note: Thinnest film can be achieved is > 10 microns
  • Optional hybrid film applicator of Blade and Slot die is available at the extra cost ( Click Pic 2 to see specs)
Vacuum Pump (Optional)
         
Compliance CE certified
NRTL or CSA certification is available upon request at the extra cost




Application Notes
  • Pic.1 and 2 show coated cathode and anode for Li-Ion batteries. Please click here to see how to 
  • It is recommended to operate the coater under a fume hood. (Click Pic.3 for detail.)
  • May need a vacuum mixer to remove air bubbles inside slurry to make uniform coatings (Click Pic.4 )
  • You may need a Slurry Viscosity Tester to make coatings consistent (Click Pic.5 for detail.)
Pic.1    Pic.2    Pic.3

 

Pic. 4    Pic.5
             
        
DIY ideas or options  
             
Ultrasonic Coater            Roll-to-Roll Ultrasonic Coater
  
             
Electrospinning Coater     Roll-to-Roll Electrospinning Coater 


STANDARD PACKAGE

Item Description Qty
1 Large Automatic Film Coater 1
2 Traverse Pusher 1
3 Micrometer Adjustable Film Applicator - 250 mm (film casting doctor blade) EQ-Se-KTQ-250 1
4 Power Cable (Note: 220V Power plug is not included. Please click here to order) 1
5 Waste Plate 1
6 120L/min Oilless Vacuum Pump  optional

 

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Dimension:

  • Open Cover: 830 L x 700 W x 660 H (mm)
  • Closed Cover: 830 L x 470 W x 440 H (mm)
  • Vacuum Chuck: 600 L x 300 W (mm)
  • Max. Coating Dimensions: 250mm(W) x 530mm(L)

Net weight:

  • 30 kg (67 lbs)

Shipping:

Shipping Dimension: 48"(L) x 40"(W) x 37"(H)

Shipping Weight: 190 lbs

MTI offers a One-Year limited warranty with lifetime support(may cause a fee) for this product.

The MTI One Year Limited Warranty does NOT cover

  • Consumable parts such as O-rings, crucibles, screws, washers, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
Manufacturer Part Number: