1200 °C Max 5" Automated Tube Furnace for AI Material Research - OTF1200XS5-ASD

1200 °C Max 5" Automated Tube Furnace for AI Material Research - OTF1200XS5-ASD

Minimum Order: $20 (equipment), $100 (crystals)

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OTF-1200XS5-ASD is a 5" OD tube furnace with a fully automatic operation if paired with a robot. It automates the vacuum sealing, purging, heating, and cooling in a sequence via one click. Fully automation can also be realized via a laptop and a robot, including remote control, data logging, sample loading, and unloading. The maximum working temperature is 1200°C.
Note: Please see Prof. Ceder's Group using this furnace for an excellent article: An autonomous laboratory for the accelerated synthesis of novel materials


SPECIFICATIONS:


Furnace 
 
  • Double-layer steel structure with splitable cover
  • High-purity Al2O3 fibrous insulation with Max. energy saving
  • 300 mm length heating chamber with Constant temperature zone 100 mm with +/- 5°C 
  • PID programmable temperature controller with +/- 1°C accuracy
  • Max working temperature: 1200oC @ < 1 hr, and 1100ºC continuous
  • 5" quartz tube (130mm O.D x 120mm I.D x 520mmL) is included
  • The pressure sensor is built in to control chamber pressure automatically
  • One MFC is built in to control the gas flow rate automatically
Airtight Flanges and Sliding
  • 5" Dia. Water-cold stainless steel flange with silicone O-ring and valves for airtight heat treatment (Pic. 1)
  • Right side flange will be driven by a dual compressive cylinder for closing or opening via electric valves
  • A Digital pressure sensor is built-in to control pressure from 1 Pa to 200 KPa automatically
  • Max. The vacuum level is dependent on the vacuum pump.
  • One rotary vacuum pump is included, which can reach a 10 Pa vacuum.
Sample Stage ( Holder )
     
  • ~ 100 x 100 mm sample stage with baffles are made of machinable alumina
  • The sample stage is installed with a slidable flange on the right side
  • One crucible holder ( made of alumina) with 4 holes is included to carry 4 alumina crucibles with 40 mm dia x 40 mm height ( see Picture left )
  • 8 pcs 36 ml pure alumina crucible are included for immediate use
  • Customized sample holder and the crucible are available upon request
Control Panel & Software


  • Touch screen control panel to program all parameters, including
    • Chamber pressure ( 1-200 KPa )
    • Gas flow rate ( 0 - 2000ml/minute )
    • Purging cycles ( 0 - 3 times )
    • Temperature program ( heating rate, dwell time, and cooling rate ) up to 30 segments
    • The flange closes/opens
  • RJ45 communication port is installed on the front panel to connect to the PC or wireless router to achieve remote control ( PC and router are available upon request at the extra cost )
  • PC operation software is included which can support 8 sets of furnace
  • Communication code is opened to the existing customer to connect the device to robots for unmanned operation
Optional
  • Full automation with sample loading is optional via the integration with a robot arm. 
  • Add a gas delivery system, the furnace can be upgraded to a fully automated CVD system (Pic. 2)
  • The furnace can be integrated with mixing and pressing machines to achieve automated sintering processing
Pic. 2 Pic. 3  
Utility requirement
  •  220VAC +/- 10%, 3KW, ( 20A breaker ) single-phase , power supply
  • > 100 PSI compressive air source
  • > 16 ml/min recirculating water
  • You may click the link below to order a compressive air pump and water chiller separately
  •        
Warning
The furnace lid is relatively heavy. Open with care to avoid furnace flipping over. 
Compliance
NRTL or CSA certification is available upon request at an extra cost. 
Application Note
 Click to order the alumina foam blocks for replacement.

 

Dimension:

  • 780mm(L) x 770mm(W) x 820mm(H) 

Weight:

  • ~ 160 Kg

MTI offers a One-Year limited warranty for this product.

The MTI One Year Limited Warranty does NOT cover

  • Consumable parts, such as graphite dies, O-rings, crucibles, screws, washers, glassware, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
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