Name: Precision Diamond Wire Saw With Swing Rotary Sample Fixture and Microscope Monitor - STX-202P
Brand: SYKJ
SKU: STX202P
Price: 16998.0 USD
Availability: InStock

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Precision Diamond Wire Saw With Swing Rotary Sample Fixture and Microscope Monitor - STX-202P

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SKU: : \STX202P

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STX-202P is a CE certified, small precision diamond wire saw for cutting sample ≤ 2" diameter or square up to 50mm thick. It is designed to provide low stress cut for various materials such as the fragile crystals and TEM or IC samples. It is a premium version upgraded from STX-202A since Mar 2017 with additional add-ons including:
- Through-Microscope viewing enables accurate positioning for initializing the first cut
- Swing / Rotary Sample Fixture promotes higher efficiency and better cut surface quality
- Pneumatic wire tension control system with digital pressure regulator help maintain a stable wire tension during the cut while provides better adaptability to wires as thin as 0.12mm
- Ultra-thin sectioning up to 0.06 mm for some strong materials

SPECIFICATION:

Power	Wire Saw Control Consol: Universal 110V or 240VAC 50/60Hz, 200W max.
Structure	Premium Add-ons (Through-Microscope viewing, Swing/Rotary Fixture, Pneumatic Wire tension control) for a precise, efficient and high-quality cut Heavy-duty aluminum alloy structure with compact size single wire swing cutting with adjustable wire length from 5-15mm (broken wire still can be used) Transparent plastic plates are included to prevent Coolant splashing
Through-Microscope Viewing	Through-Microscope viewing allows you to pick up small details on the sample which is essentially invisible to the eye. Thus, accurate positioning for the cuts is supported Li-ion battery powered microscope and wireless monitor provides up to 5 hours of continues operation 5 meters max. remote monitoring Magnification 10x - 200x Pic.1 Pic.2 Video Clip
Swing / Rotary Sample Fixture	Such fixture has an independent controller for its parameter settings such as swing frequency/ angle (±23°, up to 20 swings/min), rotating speed (30rpm max.) Cycles. Higher cutting surface quality can be expected by swinging or rotating the specimen throughout the cutting process. Please click Pic.2 &3 and video clip to learn more details 110~240VAC to 24VDC power adapter is included Pic.1 Pic.2 Video Clip
Pneumatic tension system	The wire saw features a pneumatic tension system for optimizing the cutting performance and wire adaptability. With such a system, the wire saw can handle different cutting wires from 0.12mm - 0.5mm dia. An air compressor is required. The Air compressor should be set between 30 - 40 PSI in order to cooperate with the system Optional: Digital Pressure regulator 0~130PSI (+/-3% full span accuracy) For the gauge parameter setting, please refer to the first picture below
Motor-Driven Stage	Z-axis: 50mm, automatically controlled by the digital panel Y-axis: 50mm, automatically controlled by the digital panel Two-dimension sample stage built-in 360° degree horizontal rotating and +/-10° tilting
Cutting parameters	Feed Speed: 0.01 mm/min to 40 mm/min adjustable Back Speed: 1 mm/min to 100 mm/min adjustable Spooler spin speed: 1-260 RPM adjustable Cutting depth: 0.1 - 50mm Positional accuracy: +/- 0.01 mm Please click the picture below to see the samples cut by this machine
Meteorite Sample	Please click the picture below to view the meteorite samples that were cut by our wire saws. Fig. 1 Fig. 2 Fig. 3 Fig. 4
Controller & Touch Screen	Touch screen controller will setup wire travel speed, cutting speed along Z-axis and cutting width along Y-axis
Lubricant Refill Cup	The oil refill cup behind the spooler motor, please apply 10-15 drops Anti-Wear Oil before first-time use. Wire spooler motor, 3 Amps, Torque = 1.8Nm
Diamond wire	≤ 15 meters used for each installation One spool of 0.35mm Dia x 20-meter length Diamond Wire is included for immediate use A Diamond Blade Dressing Stone is included for keeping the wire sharp. Optional: For slicing or dicing brittle crystal, you may order 0.125 mm Dia. Diamond Wire. Note: The wire is very easy to break, please reduce the feeding rate to the minimum Click the picture left to order spare diamond wires
Wire tension system	Steel spring wire tension system with break wire alarm
Water Pump	One water pump is included for cooling diamond wire during cutting. You must use anti-corrosive oil or radiator water as coolant (buy from any auto store) Warning: must clean the machine after each cutting, especially using tap water as the coolant to prevent rust
Product dimensions	Saw: 414mm (L) x 500mm (W) x 750mm (H) Controller: 340mm (L) x 290mm (W) x 170mm (H) (Click to enlarge the picture below for detail size)
Crate dimensions	27"(L) x 23" (W) x 40" (H)
Shipping Weight	230 lbs with 48" x 40" x 44"
Warranty	One year limited with lifetime support, not including cutting wire
Certificate	CE certified. With an additional certification fee, MTI can arrange NRTL to perform UL/CSA inspection and label the machine per customer's request.
Operation Demo Video
Application Notes	The flow rate of the coolant is adjustable by the valve in the blue feeding tubing. Please adjust it properly to improving cutting performance. Please use the correct cutting fluid. Don't use tap water or any other fluid that would cause corrosion of machine parts. Must clean the machine after each use. Wire saws applications The wire saw can be placed inside the glovebox with N2 gas via feedthrough at the extra cost
Warnings	It is required to use proper cutting fluid with the saw