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Programmable Precision Dip Coater (1-200 mm/min) for Substrate up to 10"x12" - PTL-200

Programmable Precision Dip Coater (1-200 mm/min) for Substrate up to 10"x12" - PTL-200

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PTL-200 is a Precision Dip Coater for coating samples with a size up to 10"x12" from the liquid solution. The ball screw pulling system and 6"x4" Color PLC controller offer smooth, vibration-free travel in both directions. Pulling rate, immersion rate, dwell time, and cycling time is fully programmable. A polypropylene tank is included to hold the liquid solution. You may order a larger tank as optional to coat larger samples up to 12"x24".

SPECIFICATIONS:

Working Voltage
  • 110/220V AC switchable, 50/60 Hz, 20 W

Maximum Sample Load
  • 7 kg (15.4 lbs)

Sample Installation

 
  • The sample is secured by two adjustable clamping brackets.
  • Clamping positions at 45 mm or 90 mm
Sample Size
  • Maximum 310mm(L) x 260mm(H) x 4.4 mm(Thick) ( 12" x 10")
  • Minimum width 45 mm

Touch Screen PLC Dimensions
  • 6"(L) x 4"(W)

Insertion Speed
  • 1 - 200 mm/minute programmable by Touch Screen PLC

Withdrawal Speed
  • 1 - 200 mm/minute programmable by Touch Screen PLC

Max. Dry and Dwell time
  • 999s

Max. Stroke Length
  • 270mm
  • Measurements are located on both sides of the Panel holder's traveling path for a quick distance measuring.

Max. Number of Cycles
  • 20

Speed Stability
  • +/- 0.05%
Dipping Trough
  • Material: Polypropylene
  • Outside dimension: 360mm(L) x 60mm(W) x 290mm(H)
  • Inside dimension: 340mm(L) x 50mm(W) x 280mm(H)
  • Volume: 4L

Product Dimensions
  • Dip Coater: 460mm(L) x 330mm(W) x 970mm(H)
    Control Unit: 310mm(L) x 300mm(W) x 130mm(H)

Optional Customization
  • If a larger immersion tank (that no longer fits in the working platform) is needed for the operation, a customized extended panel holder can be installed to the dip coater to compensate for the distance needed to reach the immersion tank.
Compliance
  • CE Certified
  • NRTL or CSA certification is available upon request at the extra cost
Application Notes
  • In order to get better film coating, the substrate shall be treated by plasma cleaner (Please click on the first picture below for more information)
  • Use an ultrasonic processor to disperse nanopowder or homogenize solution to get better coating (Please click on the second picture below for more information)
  • You may click the picture below -right to order a large dip coater in a dry oven
  • You may put the coater into the fume-hood ( pic below right 2)
  • The Slurry level control & Slurry Tank Temperate Control are available upon request ( Pic right
Net Weight
  • 18 kg (39.6 lbs)
Shipping Weight & Dimension
  • 48" x 40" x 54", 155 lb

 

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MTI offers a One-Year limited warranty with lifetime support(may cause a fee) for this product.

The MTI One Year Limited Warranty does NOT cover

  • Consumable parts such as Graphite dies, O-rings, crucibles, screws, washers, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
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