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Single Zone Tube Furnace with 6" - 8.5" Quartz tube and Hinged Type Vacuum Flanges (1100C, 24" heating zone) - GSL-1100X-6/8.5-1

Single Zone Tube Furnace with 6" - 8.5" Quartz tube and Hinged Type Vacuum Flanges (1100C, 24" heating zone) - GSL-1100X-6/8.5-1

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SKU: : \GSL-1100X-11

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GSL-1100X-6/8.5 is a ready-to-pass UL/CSA (UL61010 or SPE1000 certification) furnace. It is single heating zone and adapts to various sizes of the quartz tube (6" or 8.5" outside diameter). The heating temperature is up to 1100°C. The vacuum flanges with fittings are included. It is widely used for materials or chemical lab to sinter and anneal materials or semiconductor wafers under vacuum or other gases condition. The furnace is controlled by an intelligent temperature controller with accuracy +/-1°C and 30 programmable segments. 

SPECIFICATIONS:
Model GSL-1100X-6 GSL-1100X-8.5
Fused quartz tube size Quartz Tube:
152 OD x 143 IDx 1020L mm (6" x 5.6" x 40")
Quartz Tube:
216 OD x 208 IDx 1020L mm (8.5"OD x 8.2" x 40"L)

Furnace structure
  • Double layer steel casing.
  • Four cooling fans are built inside to keep temperature of outside case < 60ºC
  • High purity alumina fibrous insulation for max energy saving.
  • Two foam ceramic thermal blocks are included, which must be placed inside tube at two ends to block heat radiation

                      

Input voltage 208 - 230VAC Single phase
power 8kW (50Amps Air Breaker is required)
Heating element NiCrAl Resistance Wire
Working Temperature
  • Max. heating temperature: 1100°C
  • Continuous working temperature: 400 -1050°C
  • Max. heating/cooling rate: 20°C/min
  • Typical temperature profile at 800°C (click picture below to see detail)
          
Heating zone
  • Total heating zone length: 600mm (24'')
  • constant temperature zone: 200mm at the center (with +/-1°C)
Temperature Controller
  • One Precision digital controller with PID function and 30 segments programmable
  • Secondary temperature monitor has function of protection from over-temperature and broken thermocouple
  • K type thermocouple
  • Temperature accuracy: +/-1°C
    • Advanced Temperature Control (Optional)
    • MTS02-Y Temperature control software kit (for YD518P series controllers) + 15" laptop package is available at the options bar. Click for the detail information about the MTS02-Y software kit. 
    • You may upgrade the temperature controller to the Eurotherm 3504 Temperature Controller which is fully compatible with LabVIEW. This package includes a Eurotherm 3504 programmer, a communication cable (RS485 - USB) and a software CD. Click the pic below to view the full spec of Eurotherm 3504 temperature controller. 

                     

Vacuum & Fitting Ports
  • One pair of stainless steel vacuum seal flange with hinged type ( see picture below )
  • One Digital Vacuum Gauge - EQ-CVM-221, two stainless steel needle valves & 1/4" hose fittings, KF40 vacuum port and 1/4'' feedthrough. Vacuum pressure limit: depended on the vacuum pump. (Usually 10-2 torr by mechanical pump).
  • Two air cooling fans to keep flange temperature below 70°C
  • Water cooling flange is available upon request at extra cost (see Pic. 5)
                             
            Pic. 1                      Pic. 2          Pic. 3            Pic. 4               Pic. 5
Cooling Two 20mm air cooling fans help dissipate heat of the flange. 
Product dimension 1000L x 680W x 920 H  mm
Net weight 250Kg
Shipping dimension 60" x 60" x 55"
Shipping weight 350Kg
Warranty One-year limited warranty (Consumable parts such as processing tubes, o-rings and heating elements are not covered by the warranty, please order the replacement at related products below.)
Certificate
  • CE Certified
  • All electric components ( >24V) are UL / MET / CSA certified
  • The furnace is ready to pass TUV(UL61010) or CSA certification at extra cost.  please click marks below to learn details) 
           
Application Notes

                     Click here to learn the installation of a gas regulator
Warning:  
  • Tube furnaces with quartz tubes are designed for using under vacuum and low pressure <  0.2 bar / 3 psi / 0.02 MPa    or   0.12 MPa (absolute pressure).
  • Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator.
  • Never heat furnace at positive pressure and close outlet valve condition. Once watch pressure gauge on furnace during heating, once pressure is over  3 PSI please open release valve immediately
  • Vacuum limit definition for all quartz tube furnaces: * Vacuum pressures may only be safely used up to 1000°C
  • The flow rate for gasses should be limited to<200 SCCM (or 200ml/min) for reducing thermal shocks to the tube.
  • Please use the manual torque wrench to tighten all flange screws to avoid overpressure incidents. The recommended torque is 45 inch-lbs at max.

Demo Video
           -- Furnace in operation
 
CONSUMABLE PARTS LIST
No. Description Quantity Picture GSL-1100X-6-S-UL GSL-1100X-8.5-S-UL
01 Quartz tube 1 pc 152 O.D x 143 I.D x 1300mm L
(6" O.D x 5.6" I.D x 51" L)
Manufacturer Part Number: