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15KW Induction Melting System w/ Temp.-Controller & Multi-Cavity up to 2000°C - SP-50KTC-M

15KW Induction Melting System w/ Temp.-Controller & Multi-Cavity up to 2000°C - SP-50KTC-M

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 EQ-SP-50KTC-M is a temperature-controlled induction melting system with multi-cavity, which can melt and solidify multi-alloy rod of 5-8 mm diameter at different compositions up to 2000°C It is an ideal tool for high throughput material genome research to search new generation alloy.

SPECIFICATIONS:

Induction Heater
 
  • Working Voltage: 220V, 50/ 60Hz, Three Phase
  • Working Current: 5~52 Amps (60A breaker required)
  • Max. Input Power: 15 KW 
  • Output Frequency: 30 - 80 kHz 
  • Duty Cycle: 80%
  • Induction Coil: 150mm(OD) x 140mm(ID) x 65mm(H) 
  • Air Cooling: Rear Fan
  • Protection: Automatic water pressure, over-temperature, and overpower protection
  • Refractory Assembling: Complete refractory assembling made of alumina, including bottom crucible support, crucible holder, and cover
Temp. Controller & Thermocouple


  • Precision digital temperature controller with Automatic PID tunning
  • 30 segments programmable for controlling heating and cooling rate as well as dwell time.
  • Overheating & thermocouple failure protection.
  • +/- 3 ºC temperature accuracy. 
  • Thermocouple: B type  ( 1/4"x10"L)   (please click here to order spare as consumable)
  • Continuous Working Temp. Range: 1000ºC~2000ºC
  • Max. Heating Rate: 
    • 10ºC/second (1000ºC-1200ºC)
    • 8ºC/second (1200ºC~1500ºC)
    • 3ºC~6ºC/second (1500ºC~1700ºC)
Graphite Crucible & Refractory liners
 
  • High Purity Graphite Crucible: 2" OD x 1.57"ID x 4" Depth (4.3'' Height) Crucible with multi-cavity is included for induction metal melting. ( please see the picture and select cavity diameter 6 or 8 mm before the order )
    • 6 mm dia. Cavity: 16 
    • 8 mm dia. Cavity: 12             
  • Three-layer special design refractory liner can withstand temperature up to 2000°C.

Sealing Flanges & Quartz Chamber
  • Two-end Open Quartz Tube is included with dimensions of 130mm(OD) x 122mm(ID) x 360mm(L), click picture below-left to order spare or replacement
  • Top Flange: Stainless steel hinged type flange with 1/4'' thermocouple feedthrough, needle valve, and bard fitting. Please click the picture (bottom-right) to view the details.
  • Bottom Flange: Stainless steel flange with needle valve and KF-25 vacuum port. Please click the picture (bottom-left) to view the details.
  • KF25 right angle valve & clamps and  SS bellows are included for connecting to the vacuum pump
                
Pressure Sensor

  • Anti-Corrosive Capacitance Diaphragm Gauge (Gas Independent), measurement range up to 3.8x10E-5 torr
  • One 24V,1A DC power adapter is included and ready to use. The input voltage for the adapter is 110~240V Single Phase
Flow Meter
    Water Chiller
    
  • Temperature range: 5 - 30°C
  • Water Flow Rate: 58 L/min
  • Water Tank: 15 Liters made of stainless steel
  • Note: It is recommended to use a specific coolant to get the best performance. It is normal to wait a couple of minutes for cooling down after several trials of heating
  • Note: the input voltage for the water chiller is 220V
Vacuum Pump

  • One 156L/m Rotary Vane Vacuum Pump is included
  • Rate: 156 L/min up to 10e-2 torr vacuum.
  • Max. Power Consumption: 0.4KW / 0.37KW
  • For US customer, a 110V Vacuum pump will be included
  • If you choose a high-speed turbo-pump, the vacuum level can reach 10- 6 torr 
  •             (Hi-Speed turbopump)
Heavy Duty Mobile Cart
 
  • Structure: Steel Frame Mobile Cart
  • 600mm(L) x 800mm(W) surface for placing Induction Heater & Quartz Tube with Flange
Protective Shield 

  • For Non-UL Certified version, a protective shield made of phenolic sheets will be provided
  • For UL Certified version, a clear protective shield made of polycarbonate will be provided
  • The protective shield is to be placed around the quartz tube for safe operation
                  
Product Dimensions

  • Induction Heater: 18.5"(L) x 12"(W) x 17"(H) (520mm x 520mm x 450mm)
  • Water Chiller: 18"(L) x 18.7"(W) x 30"(H) (460mm x 475mm x 762mm)
  • Heavy Duty Mobile Cart: 600mm(L) x 800mm(W) x 597mm(H)
  • Please refer to the picture to the left for overall size info
Compliance 
  • CE certified
  • NRTL certification is available upon request
Warranty
  • One year limited warranty with lifetime support
  • Consumable parts such as processing tube, refractory liners, o-rings, and heating coil are not covered by the warranty
Operation Manual & Video                
Warning

Click here to learn more about the installation of a gas regulator.
  • Attention: Protective inert gas must be continuously filled throughout the experiment in order to protect the graphite crucible and C thermocouple. The flow rate for gases should be limited to < 200 SCCM
  • The Induction melting system is designed for use under vacuum and low pressure < 0.02 MPa
  • Attention: A two-stage pressure regulator must be installed on the gas cylinder to limit the pressure to below 3 PSI for safe operation. Click here to learn the installation of a gas regulator.
  • Never heat the furnace while the gas release valve is closed and a positive pressure condition exists within the furnace chamber. The pressure gauge must be used to closely monitor the chamber condition at all times during the heat process
    Net Weight
  • 300 lbs
Shipping Weight & Dimension
  • #1: 410 lbs, 48"x40"x65",      #2: 355 lbs, 48"x40"x48"

 

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