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Reciprocating Continuous Diamond Wire Saw - STX402

Reciprocating Continuous Diamond Wire Saw - STX402

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SKU: : \STX402

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The STX-402 is a single-wire reciprocating continuous diamond wire cutting saw can be used for precision cutting of brittle materials such as ceramics, crystals, glass, metals, rocks, thermoelectric materials, infrared optical materials, composite materials, and biomedical materials, with a cutting size of up to 4". Once the cutting program is set, it can continuously cut the sample, with the sample slowly moving towards the cutting wire to ensure the high precision. It can use a long cutting wire (80m), extending the usable life per wire loading and greatly improving cutting efficiency.


SPECIFICATION

Voltage AC 220V 50Hz
Power 250W
Spindle Motor DC motor + Geared Motor 6KB DC110V 120W
X & Y-axis Drive Motors Precision stepper motors
Structure

Aluminum alloy

Diamond Wire Length

≤100m

Diamond Wire Diameter

Ø ≤0.45mm

Sample Size

Φ100mm X 100mm(length)

Sample Type

Any material with hardness less than the diamond wire

Wire Tension Method

Spring 

Rotation Mode

Reciprocating 

Wire Moving Speed 2m/s adjustable
Cutting Speed 0.05-40mm/min
X&Y -axis Effective Stroke ≤110mm
X&Y-axis Feed Accuracy 0.01mm
3D Fixture Rotation Range Vertical ±10°
Horizontal ±70°
3D Fixture Rotation Accuracy 10'
3D Fixture Vertical Lifting 10mm
Guide Wheels Distance ≤150mm
Control Mode PLC Programmer + 4.3 inch touchscreen
Safety Control  Automatic stop on wire break or wire drum over-travel 
Warranty One year limited, not including diamond wire and rusted parts.
Application Notes
  • The flow rate of the coolant is adjustable by the valve in the blue feeding tubing. Please adjust it properly to improve cutting performance. 
  • Please use the correct cutting fluid. Don't use tap water or any other fluid that would cause corrosion of machine parts. 
  • Must clean the machine after each use.
  • Wire saws applications
Warnings
  • It is required to use proper cutting fluid with the saw to prevent corrosion of the machine components. We strongly recommend you use oil-based coolant or lube cool lubricant with the water. Do not use tap water directly, rusted component is not part of the warranty.
  • Never cut any materials without the use of proper cutting fluid. If you do so, serious damages can be caused
  • For cutting sticky materials such as non-ferrous alloy, epoxy, and plastic, you must sharpen diamond wire frequently. We suggest cutting the sample along with the included dressing stone (Glue sample and the dressing stone side by side and cut them together, this process will help keep the wire sharp enough for efficient cutting. 
  • Please clean the machine after the completion of each use.

Dimension

  • With Control Unit on Top: 812L ×700W ×910H mm 
  • Without Control Unit: 812L x700W x 705H mm

Weight

  • About 110kg

MTI offers a One-Year limited warranty with lifetime support(may cause a fee) for this product.

The MTI One Year Limited Warranty does NOT cover

  • Consumable parts such as O-rings, crucibles, screws, washers, etc.
  • Any damage and rust resulting from improper storage or maintenance.
  • Any damages caused by the use of corrosive and acidic gases.
  • Any damage resulting from failing to adhere to the individual product's specific operation requirements, such as water cooling, venting, etc.
Manufacturer Part Number:  STX-402