SYJ-150 is a low-speed diamond saw, which equips with an advanced digital micrometer and a digital speed display controller, it is the perfect tool for cutting/dicing/slicing all kinds of materials up to 32.5 mm thickness, especially for brittle crystals, ceramics, TEM samples, and even plastic samples. Also, this saw can be used for cutting cylindrical cells for failure analysis.
The SYJ-150 currently comes in two finishes, one in blue and the other in orange, with no differences other than color.
SPECIFICATIONS:
Voltage and Power |
- 24 VDC switchable for worldwide usage
- 24 VDC Motor
- 8 A fuse installed
- An NRTL certified 110-220 VAC to 24 VDC power adapter is included.
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Speed Range |
- Variable 0-600 rpm with LED digital display
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Cutting Width & Depth
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- The cutting width of the slice is controllable from 1mm ~ 24mm by adjusting the LCD digital micrometer. The LCD micrometer is waterproof with a resolution of 0.001 mm and an accuracy of +/-0.003 mm
- 32.5mm max. cutting depth. Please click the pic below to know the cutting depth
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Diamond Blades |
- Three blades are included for cutting various materials
- SiC blade: 4" x 0.35 mm x 0.5" Arbor for cutting nonferrous metal materials, such as superalloys
- Al2O3 blade: 4" x 0.35 mm x 0.5" Arbor for cutting ferrous metal materials, such as iron and steel
- Full sintered diamond blade: 4" x 0.35 mm x 0.5" arbor for cutting crystal, ceramic, and plastic materials
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Accessories included Protection cover Sample Holder & Mini-vise
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- One plastic cover is included for protection. You must put the cover on the top during operation, otherwise the motor will not move (Pic. 1)
- An angles adjustable sample holder is included, please click the picture below for the details (max. opening 26mm)
- One Mini-vise is included, which can be easily adapted onto the sample holder to clamp rod shape specimens with a diameter up to 1'' max.
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Pic.1 Pic.2Pic.3
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Balancing Weights |
Front (SYJ150-03): 0.75 lbs Back (SYJ150-02): 0.55 lbs |
Certification |
- CE Certified
- NRTL or CSA certification is available upon request
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Application Notes
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- Must use anti-corrosion coolant during cutting to avoid rusting the lead screw. Please never use water as the coolant during cutting. You may select our LubeCool-150 lubricant as a coolant which will make the diamond blade cut more efficiently and prevents corrosion. Also, you can use W10-30 motor oil as a coolant, which is available at any auto store
- Please clean the machine after the completion of each use, especially the lead screw using WD-40 lubricant (1 can included) after each use. Make sure the X, Y, and Z axes can move freely without blocking and rusting
- Click here to learn how to mount/align the sample
- Applications on various materials
- Using spacers to make gang saw, you may section multi-sample in one time (click pic left to learn how)
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Warning |
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It is required to use proper cutting fluid with the saw to prevent corrosion of the machine components. We strongly recommend you use an oil-based coolant or lube cool lubricant with the water. Please Do not use tap water directly
- For cutting sticky materials such as non-ferrous alloy, epoxy, and plastic, you must sharpen the diamond blade frequently. We suggest cutting the sample along with the included dressing stone (Glue sample and the dressing stone side by side and cut them together, this process will help keep the blade sharp enough for efficient cutting
- The saw can be used inside a glovebox with N2 gas, but no Ar gas
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