OTF-1100X-R-15-AF is a large rotating tube furnace with 15" ID quartz tube with three heating zones and an automatic powder-delivering mechanism. It is designed for syntheses of the inorganic compound with better uniformity at high temperatures up to 1100ºC and 30 L powder. It can be used to produce battery cathode or Anode power by CVD coating in large-scale production
Specifications
Furnace Construction
Splittable Tube furnace with electric opening/closing function
SiC heating element for easy repair and replacing
Three heating Zone with total 1000mm(40") heating zone length
High-purity alumina fibrous insulation structure for maximum energy-saving
Gear-driven tube rotation allows "blending" type processing for powders to achieve the best processing uniformity.
Automatic powder feeding and receiving systems are included
15" I.D quartz tube selectable for larger-scale production.
Heating Zone length & Constant temperature Zone
Three heating zones, each zone 330mm ( 13" ) long
Total heating zone length: 1000mm (40'')
constant temperature zone: 600mm at the center (with +/-5°C) ( if setting all three zones have the same heating temperature )
Two foam ceramic blocks with alumina coating are included which are connected to flanges and rotate together with the tube.
Working Voltage and Power
208 - 240V AC three phases, 50/60 Hz
45KW Max
Powder Feeding & Receiving
The processing tube is evacuated to create a vacuum and thus the powder inside the feeder (under atmospheric pressure) will be sucked into the tube due to the pressure difference. A vacuum pump is necessary for such an operation. Please click the image below to order.
The furnace can be tilted at a certain degree to allow the powder collection on one side.
Quartz Tube
High-purity quartz tube, maximum operating temperature: 1100°C
Quartz tube size: 400mm OD x 390mm ID x 1800mm L
Two alumina blocks are included to keep powder within the heating zone
The inside tube is welded with stirring blades to make the powder sintering more fully and evenly.
Max. Loading: ~ 30 Liter Powder
Sealing Flanges
The sealing flanges are provided with the processing tube. The standard configuration is:
The rotating seal is a magnetic fluid seal to guarantee that the front end of the flange does not move when the tube rotates under a controlled atmosphere.
Temperature Controller
Three 30 segments programmable PID digital temperature controller (click the left pic to see details specs )
The RS485 communication port is built-in
Note: To achieve full temperature computerization please order a set of MTS-02 control modules. If you order the control module with the furnace we will install and test it before we ship out the product. We recommend you order the computer (laptop) from us. For more information please click here
Working Temperature
Max. working temperature: 1100oC for less than 30 minutes
Continuous Working Temperature: 400 -1000°C
Max. Heating/Cooling rate: 10°C/min
Temperature accuracy: +/- 5°C in heating Zone
Tube Rotating Speed
3 - 10 RPM variable
Furnace tilt angle
0 - 15° adjustable by electric-driven motor
Gas Mixing System (Optional)
For Powder CVD coating, you will need to order an optional gas delivery system.
4 Channels gas mixer: GSL-4Z (Optional. Customers can order in different multiple channels gas mixer with extra cost, please click on the picture for more detailed specs.)
Accuracy: ±1.5% FS
Liner: ±0.5-1.5%F.S.
Accuracy: ±0.2%F.S.
Controlling Range:
Controller 1: 0~100 SCCM
Controller 2: 1~199 SCCM
Controller 3: 1~199 SCCM
Controller 4: 1~499 SCCM
Warranty
One-year limited warranty with lifetime support (Consumable parts such as processing tubes, o-rings and heating elements are not covered by the warranty, please order the replacement at related products below.)
Compliance
CE Certified
NRTL certification is available upon request at extra cost
